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    Mat manufacture
    161.
    发明授权
    Mat manufacture 失效
    垫制造

    公开(公告)号：US06764740B1

    公开(公告)日：2004-07-20

    申请号：US09689463

    申请日：2000-10-12

    Applicant: Terence Michael Hedley

    Inventor： Terence Michael Hedley

    IPC: B32B302

    CPC classification number: B32B25/10 ,  B29C43/12 ,  B29C43/18 ,  B29C43/38 ,  B29K2021/00 ,  B29K2105/24 ,  B29L2031/7324 ,  B32B3/266 ,  B32B2471/04 ,  D06N7/0071 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2201/042 ,  D06N2203/02 ,  D06N2203/022 ,  D06N2205/20 ,  Y10T428/23929 ,  Y10T428/23979 ,  Y10T428/24479 ,  Y10T428/24488 ,  Y10T428/24777 ,  Y10T428/24785 ,  Y10T442/3911 ,  Y10T442/679

    Abstract: The invention provides a process for making a mat particularly a washable dust control mat, having a fabric layer and a rubber backing layer with a border extending beyond the fabric layer using a press which heat-cures the rubber and adheres it to the fabric and employs an inflatable bag to apply pressure by pressing the layers against a heated platen, wherein a frame defining the extent of the border is located between the bag and the platen, and wherein the bag applies pressure to the assembled layers including the border portion of the backing layer. The frame can act as a dam for preventing outward movement of the rubber and provide an integral thickened border; in some cases it also provides a guillotine for trimming the rubber during pressing.

    Abstract translation: 本发明提供了一种制备垫子的方法，特别是可洗涤的粉尘控制垫，其具有织物层和具有超出织物层的边界的橡胶背衬层，使用热压固化橡胶并将其粘附到织物上并使用 一个充气袋，通过将压板压在一个加热的压板上来施加压力，其中限定边界范围的框架位于袋和压板之间，并且其中袋对组装好的层施加压力，包括背衬的边界部分 层。 该框架可以作为防止橡胶向外移动的大坝，并提供一体的加厚边框; 在某些情况下，它还提供了一种在压制过程中修剪橡胶的断头台。

    Low-shrink polypropylene tape fibers
    162.
    发明申请
    Low-shrink polypropylene tape fibers 审中-公开
    低收缩聚丙烯带纤维

    公开(公告)号：US20040137817A1

    公开(公告)日：2004-07-15

    申请号：US10751395

    申请日：2004-01-05

    Inventor： Brian G. Morin ,  Martin E. Cowan ,  Kenneth B. Higgins

    IPC: D03D015/00 ,  D02G003/00 ,  D03D001/00 ,  D03D009/00

    CPC classification number: B32B5/26 ,  B32B5/06 ,  B32B2307/734 ,  B32B2471/00 ,  D06N7/0073 ,  D06N7/0081 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2201/082 ,  D06N2201/12 ,  D06N2205/06 ,  D06N2209/1628 ,  Y10T428/23979 ,  Y10T428/2913 ,  Y10T428/2933 ,  Y10T428/2973 ,  Y10T442/102 ,  Y10T442/2385 ,  Y10T442/2918 ,  Y10T442/3089 ,  Y10T442/3114

    Abstract: Improvements in preventing heat- and moisture-shrink problems in specific polypropylene tape fibers are provided. Such fibers are basically manufactured through the initial production of polypropylene films or tubes which are then slit into very thin, though flat (and having very high cross sectional aspect ratios) tape fibers thereafter. Such fibers (and thus the initial films and/or tubes) require the presence of certain compounds that quickly and effectively provide rigidity to the target polypropylene tape fiber after heat-setting. Generally, these compounds include any structure that nucleates polymer crystals within the target polypropylene after exposure to sufficient heat to melt the initial pelletized polymer and upon allowing such a melt to cool. The compounds must nucleate polymer crystals at a higher temperature than the target polypropylene without the nucleating agent during cooling. In such a manner, the nullrigidifyingnull nucleator compounds provide nucleation sites for polypropylene crystal growth. Upon slitting of the initial film and/or tube, the fiber is then exposed to sufficient heat to grow the crystalline network, thus holding the fiber in a desired position. The preferred nullrigidifyingnull compounds include dibenzylidene sorbitol based compounds, as well as less preferred compounds, such as sodium benzoate, certain sodium and lithium phosphate salts (such as sodium 2,2null-methylene-bis-(4,6-di-tert-butylphenyl)phosphate, otherwise known as NA-11). Specific methods of manufacture of such inventive tape fibers, as well as fabric articles made therefrom, are also encompassed within this invention.

    Abstract translation: 提供了防止特定聚丙烯带纤维中的热收缩和水分收缩问题的改进。 这种纤维基本上通过初始生产聚丙烯薄膜或管制成，然后将其切成非常薄的（但具有非常高的截面长宽比）的带状纤维。 这样的纤维（因此初始的膜和/或管）需要存在某些化合物，其在热定型之后快速且有效地为目标聚丙烯带纤维提供刚性。 通常，这些化合物包括在暴露于足够的热量以熔化初始颗粒状聚合物之后和允许这样的熔体冷却时使目标聚丙烯中的聚合物晶体成核的任何结构。 在冷却期间，化合物必须在比没有成核剂的目标聚丙烯更高的温度下使聚合物晶体成核。 以这种方式，“硬化”成核剂化合物提供聚丙烯晶体生长的成核位点。 在切割初始膜和/或管时，然后将纤维暴露于足够的热量以生长结晶网络，从而将纤维保持在期望的位置。 优选的“硬化”化合物包括二亚苄基山梨醇基化合物，以及较不优选的化合物，例如苯甲酸钠，某些钠和磷酸锂盐（例如2,2'-亚甲基 - 双 - （4,6-二 - 叔丁基苯基）磷酸酯，也称为NA-11）。 制造这种本发明的带状纤维的具体方法以及由其制成的织物制品也包括在本发明内。

    Dyeing of cationic dyeable bi-constituent fiber with anionic or acid dyes
    163.
    发明申请
    Dyeing of cationic dyeable bi-constituent fiber with anionic or acid dyes 审中-公开
    用阴离子或酸性染料染色阳离子可染色双组分纤维

    公开(公告)号：US20040022996A1

    公开(公告)日：2004-02-05

    申请号：US10210210

    申请日：2002-08-02

    Inventor： William G. Jenkins

    IPC: D02G003/00 ,  B32B033/00

    CPC classification number: D06P5/02 ,  D06N7/0068 ,  D06N2201/02 ,  D06N2201/0263 ,  D06N2201/10 ,  D06N2203/065 ,  D06N2205/18 ,  D06N2209/083 ,  D06N2209/146 ,  D06N2209/147 ,  D06P3/8214 ,  Y02P70/649 ,  Y10T428/23993 ,  Y10T428/2929

    Abstract: Bi-constituent fibers having a cationic dyeable nylon, usually Type 6 nylon adequately sulfonated, as the major component with an intimate melt blend of a minor amount of a polyester are dyed with an anionic dye to improve lightfastness, ozone resistance and to provide resistance to acid-type stains. The fibers may be tufted into carpets that are resistant to acid-type stains. Both components of the bi-constituent fiber may come from recycled sources so that 100% of the fiber, excluding processing additives, is based on post consumer recycled polymer.

    Abstract translation: 具有阳离子可染性尼龙（通常为6号尼龙适当磺化）的双组分纤维作为主要组分，用少量聚酯的紧密熔融共混物用阴离子染料染色以提高耐光性，耐臭氧性，并提供耐 酸性污渍。 纤维可能被簇绒成耐酸性污渍的地毯。 双组分纤维的两种组分可以来自再循环的来源，使得除加工添加剂之外的100％的纤维是基于消费后的再生聚合物。

    Modified secondary backing fabric, method for the manufacture thereof and carpet containing the same
    169.
    发明授权
    Modified secondary backing fabric, method for the manufacture thereof and carpet containing the same 失效
    改性二次背衬织物，其制造方法和含有其的地毯

    公开(公告)号：US06344254B1

    公开(公告)日：2002-02-05

    申请号：US09104184

    申请日：1998-06-25

    Applicant: Gregory B. Smith ,  Gregory D. Fowler

    Inventor： Gregory B. Smith ,  Gregory D. Fowler

    IPC: D05C1700

    CPC classification number: B32B5/26 ,  B32B5/06 ,  D06N7/0073 ,  D06N7/0076 ,  D06N7/0081 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2203/042 ,  D06N2203/047 ,  D06N2203/048 ,  D06N2203/061 ,  D06N2203/065 ,  D06N2203/068 ,  D06N2207/123 ,  D06N2209/1628 ,  Y10T428/23979 ,  Y10T428/23986 ,  Y10T442/159

    Abstract: A modified secondary backing fabric (20) for carpet (50) comprises a secondary backing scrim fabric (15) and a fiber batt (21) integrated with the secondary backing fabric forming the modified fabric, providing a soft face (51) opposite the face (52) presented by the scrim fabric, uninterrupted by the scrim fabric. A carpet (50) comprises a face yarn (11); a primary backing fabric (12), the face yarn being tufted into the primary backing fabric; a modified secondary backing fabric (20) attached to the primary backing fabric; and an adhesive material (14) binding the face yarn to the primary backing fabric and the primary backing fabric to the secondary backing fabric. The modified secondary backing fabric (20) comprises a secondary backing scrim fabric (15) and a fiber batt (12) integrated as a unitary scrim, providing a soft face (51) forming the underside of the carpet, the soft face forming a barrier uninterrupted by the scrim fabric and blocking exudation of any of the adhesive material from the underside of the carpet. A method for the manufacture of a modified secondary carpet backing (20) comprises selecting a secondary backing scrim fabric (15) and a fiber batt (21); joining the two fabrics to form the modified secondary carpet backing (20), providing a soft face (51) opposite the face (52) presented by the scrim fabric, uninterrupted by the scrim fabric; and subjecting the modified fabric to heat sufficient to remove substantially all loose fibers (45) projecting from the soft surface. The present invention also provides a method for the manufacture of carpet.

    Abstract translation: 一种用于地毯（50）的改进的辅助背衬织物（20）包括辅助衬里稀松布织物（15）和与形成所述改性织物的所述辅助衬里织物一体化的纤维絮垫（21），提供与所述面部相对的柔软面（51） （52）由稀松布织物呈现，不间断地由稀松布织物。 地毯（50）包括面纱（11）; 主衬布（12），所述面纱被簇绒成主背衬织物; 附着到主衬里的改性辅助衬布（20）; 以及粘合材料（14）将面纱与主衬里织物和主衬里织物粘合到第二背衬织物上。 修饰的辅助衬里织物（20）包括二次衬里稀松布织物（15）和一体化为整体纱布的纤维絮垫（12），提供形成地毯下侧的柔软面（51），柔软面形成屏障 不断地被稀松布织物中断，并从地毯的下侧阻挡任何粘合剂材料的渗出。 一种用于制造改性次级地毯背衬（20）的方法，包括选择次要背衬稀松布织物（15）和纤维絮垫（21）; 连接所述两种织物以形成改性的次级地毯背衬（20），提供与所述稀松布织物呈现的面（52）相对的柔软面（51），其不被所述稀松布织物中断; 并对经过改性的织物进行加热，以充分去除基本上从软表面突出的所有松散的纤维（45）。 本发明还提供了一种制造地毯的方法。

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