公开(公告)号：US10818498B1

公开(公告)日：2020-10-27

申请号：US16407744

申请日：2019-05-09

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Yanping Shen ,  Haiting Wang ,  Hui Zang

IPC: H01L29/66 ,  H01L21/28 ,  H01L29/78 ,  H01L29/40 ,  H01L21/02 ,  H01L29/417 ,  H01L21/768

Abstract: Structures for a field effect-transistor and methods of forming a structure for a field-effect transistor. A gate electrode arranged adjacent to an outer sidewall spacer and an inner sidewall spacer. The gate electrode has a top surface that is recessed relative to the outer sidewall spacer and the inner sidewall spacer. A gate cap includes a first section of a first width arranged over the first section of the gate electrode and a second section of a second width arranged over the first section of the gate cap and the inner sidewall spacer. The second width is greater than the first width, and the inner sidewall spacer is composed of a low-k dielectric material.

公开(公告)号：US20200303261A1

公开(公告)日：2020-09-24

申请号：US16360183

申请日：2019-03-21

Applicant: GLOBALFOUNDRIES INC.

Inventor： Yanping Shen ,  Hui Zang ,  Jiehui Shu

IPC: H01L21/8234 ,  H01L29/66 ,  H01L21/3213 ,  H01L21/311 ,  H01L21/02 ,  H01L27/088 ,  H01L29/49 ,  H01L29/423

Abstract: A method of forming an IC structure includes providing a metal gate structure, a spacer adjacent the metal gate structure and a contact to each of a pair of source/drain regions adjacent sides of the spacer. The spacer includes a first dielectric having a first dielectric constant. The metal gate structure is recessed, and the spacer is recessed to have an upper surface of the first dielectric below an upper surface of the metal gate structure, leaving a lower spacer portion. An upper spacer portion of a second dielectric having a dielectric constant lower than the first dielectric is formed over the lower spacer portion. A gate cap is formed over the metal gate structure and the upper spacer portion. The second dielectric can include, for example, an oxide or a gas. The method may reduce effective capacitance and gate height loss, and improve gate-to-contact short margin.

公开(公告)号：US20200066883A1

公开(公告)日：2020-02-27

申请号：US16108152

申请日：2018-08-22

Applicant: GLOBALFOUNDRIES INC.

Inventor： Yanping Shen ,  Hui Zang ,  Bingwu Liu ,  Manoj Joshi ,  Jae Gon Lee ,  Hsien-Ching Lo ,  Zhaoying Hu

IPC: H01L29/66 ,  H01L21/308 ,  H01L29/78 ,  H01L29/08 ,  H01L21/8234

Abstract: Methods form devices by patterning a lower layer to form a fin, and forming a sacrificial gate along sidewalls of the fin. Such methods form a mask with cut openings on the sacrificial gate and remove sections of the fin and the sacrificial gate exposed through the cut openings to divide the fin into fin portions and create cut areas between the fin portions. Additionally, these methods remove the mask, epitaxially grow source/drains in the cut areas, replace the sacrificial gate with a gate conductor, and form a gate contact on the gate conductor over a center of the fin portions.

公开(公告)号：US20190280105A1

公开(公告)日：2019-09-12

申请号：US15916323

申请日：2018-03-09

Applicant: GLOBALFOUNDRIES INC.

Inventor： Yanping Shen ,  Hui Zang ,  Hsien-Ching Lo ,  Qun Gao ,  Jerome Ciavatti ,  Yi Qi ,  Wei Hong ,  Yongjun Shi ,  Jae Gon Lee ,  Chun Yu Wong

IPC: H01L29/66 ,  H01L27/092 ,  H01L21/8238

Abstract: Methods form structures that include (among other components) semiconductor fins extending from a substrate, gate insulators contacting channel regions of the semiconductor fins, and gate conductors positioned adjacent the channel regions and contacting the gate insulators. Additionally, epitaxial source/drain material contacts the semiconductor fins on opposite sides of the channel regions, and source/drain conductive contacts contact the epitaxial source/drain material. Also, first insulating spacers are on the gate conductors. The gate conductors are linear conductors perpendicular to the semiconductor fins, and the first insulating spacers are on both sides of the gate conductors. Further, second insulating spacers are on the first insulating spacers; however, the second insulating spacers are only on the first insulating spacers in locations between where the gate conductors intersect the semiconductor fins.

公开(公告)号：US10164010B1

公开(公告)日：2018-12-25

申请号：US15798546

申请日：2017-10-31

Applicant: GLOBALFOUNDRIES INC.

Inventor： Wei Hong ,  Hsien-Ching Lo ,  Haiting Wang ,  Yanping Shen ,  Yi Qi ,  Yongjun Shi ,  Hui Zang ,  Edward Reis

IPC: H01L29/06 ,  H01L21/8234 ,  H01L27/088

Abstract: Methods form integrated circuit structures that include a semiconductor layer having at least one fin. At least three gate stacks contact, and are spaced along, the top of the fin. An insulator in trenches in the fin contacts the first and third of the gate stacks, and extends into the fin from the first and third gate stacks. Source and drain regions in the fin are adjacent a second of the gate stacks. The second gate stack is between the first and third gate stacks along the top of the fin. Additionally, a protective liner is in the trench between a top portion of the insulator a bottom portion of the insulator.

公开(公告)号：US10811422B2

公开(公告)日：2020-10-20

申请号：US16196060

申请日：2018-11-20

Applicant: GLOBALFOUNDRIES INC.

Inventor： Yanping Shen ,  Wei Hong ,  Hui Zang ,  David P. Brunco

IPC: H01L27/11 ,  H01L29/78 ,  H01L29/08

Abstract: Methods according to the disclosure include forming a mask over a substrate to cover a first semiconductor region on the substrate and a first gate structure on the first semiconductor region. The second semiconductor region may be recessed from an initial height above the substrate to a reduced height above the substrate. The mask may be removed before forming a plurality of cavities by etching the first and second semiconductor regions, the plurality of cavities including a first cavity having a first depth within the first semiconductor region and a second cavity having a second depth within the second semiconductor region, wherein the second depth is greater than the first depth. The method also may include forming a plurality of epitaxial regions within the plurality of cavities.

公开(公告)号：US20200161315A1

公开(公告)日：2020-05-21

申请号：US16196060

申请日：2018-11-20

Applicant: GLOBALFOUNDRIES INC.

Inventor： Yanping Shen ,  Wei Hong ,  Hui Zang ,  David P. Brunco

IPC: H01L27/11

Abstract: Methods according to the disclosure include forming a mask over a substrate to cover a first semiconductor region on the substrate and a first gate structure on the first semiconductor region. The second semiconductor region may be recessed from an initial height above the substrate to a reduced height above the substrate. The mask may be removed before forming a plurality of cavities by etching the first and second semiconductor regions, the plurality of cavities including a first cavity having a first depth within the first semiconductor region and a second cavity having a second depth within the second semiconductor region, wherein the second depth is greater than the first depth. The method also may include forming a plurality of epitaxial regions within the plurality of cavities.

公开(公告)号：US20190148492A1

公开(公告)日：2019-05-16

申请号：US15811990

申请日：2017-11-14

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Yoong Hooi Yong ,  Yanping Shen ,  Hsien-Ching Lo ,  Xusheng Wu ,  Joo Tat Ong ,  Wei Hong ,  Yi Qi ,  Dongil Choi ,  Yongjun Shi ,  Alina Vinslava ,  James Psillas ,  Hui Zang

IPC: H01L29/08 ,  H01L27/092 ,  H01L21/8238 ,  H01L21/02

CPC classification number: H01L29/0847 ,  H01L21/02576 ,  H01L21/823814 ,  H01L21/823821 ,  H01L27/092 ,  H01L27/0924 ,  H01L29/165 ,  H01L29/6656 ,  H01L29/7848

Abstract: A semiconductor structure including a source/drain region is disclosed. The source/drain region may include a first epitaxial region along at least one sidewall of the source/drain region having a substantially uniform sidewall thickness. The semiconductor structure may further include a gate structure adjacent and above the source/drain region wherein at least a portion of the first epitaxial region is positioned below a sidewall spacer of the gate structure. A method of forming a source/drain region including a first epitaxial region having a substantially uniform sidewall thickness is disclosed. The method may include forming a trench in a substrate adjacent to a gate structure, forming the first epitaxial region in the trench, forming a spacer material layer on the gate structure and on a portion of the first epitaxial region, and removing a portion of the first epitaxial region using the spacer material layer as a mask.

公开(公告)号：US09887094B1

公开(公告)日：2018-02-06

申请号：US15585800

申请日：2017-05-03

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Yi Qi ,  Hsien-Ching Lo ,  Jianwei Peng ,  Yanping Shen ,  Hui Zhan

IPC: H01L21/3105 ,  H01L29/66 ,  H01L29/08 ,  H01L21/311

CPC classification number: H01L21/31053 ,  H01L21/31111 ,  H01L29/0847 ,  H01L29/66545 ,  H01L29/6656 ,  H01L29/66795

Abstract: One illustrative method disclosed includes, among other things, forming a fin spacer adjacent a lower portion of a fin that is comprised of a fin spacer material, forming a conformal layer of a second spacer material on the exposed sidewalls and the upper surface of the fin, on the fin spacer and adjacent a gate structure of the FinFET device, wherein the second spacer material is a different material than the fin spacer material, performing an etching process to remove the second conformal layer from above the fin spacer to thereby re-expose the sidewalls of the fin above the fin spacer and the upper surface of the fin while forming a gate spacer comprising the second spacer material adjacent the gate structure, and forming an epi semiconductor material on the exposed sidewalls and upper surface of the fins above the first fin spacer.