Abstract:
An electric machine may include an adjacent pair of laminations each defining pockets having permanent magnets arranged therein to form magnetic poles. The laminations may be stacked in a pole-skewed fashion to form a portion of a rotor. A stator may surround the rotor. The machine may further include a separator lamination between the adjacent pair defining cutout portions having a shape based on a superposition of shapes of the pockets to increase a reluctance of leakage paths between the permanent magnets.
Abstract:
A vehicle power module assembly is provided. The vehicle power module assembly may include a multi-level housing defining first and second chambers, an inlet opening into the first chamber, and an outlet opening from the second chamber. The housing may be configured such that the chambers form a stepped manifold to influence momentum of a coolant flow between the inlet and outlet. A frame may support the housing and is located proximate to at least one power inverter. A screen may be disposed in at least one of the chambers to promote coolant flow uniformity to the outlet. The frame assembly may include a plurality of frames stacked in an array, and each frame may define a channel in at least partial registration with the outlet.
Abstract:
An active isolated circuit is provided for precharging and discharging a high voltage bus, such as within a hybrid electric vehicle, in a quick, efficient, and optimal manner. The circuit can include a battery, a DC-DC converter coupled between the battery and a main contactor, the main contactor coupled between the converter and a bus for selectively connecting the battery to the bus through the converter, and a control module for controlling the converter to selectively precharge the bus from the battery and selectively discharge the bus to the battery. The converter can be configured to isolate the battery and the bus. When a precharge signal is generated, the bus can be precharged from the battery through a transformer in the converter. The bus can be discharged to the battery through the transformer in the converter when a discharge signal is generated.
Abstract:
A hybrid-electric vehicle and method of controlling a hybrid-vehicle is provided. The vehicle includes a traction battery, at least one electric-machine, and a controller. The controller is configured to alter a voltage between the battery and the electric-machine based on a measured voltage of the battery or the high voltage bus. In response to an indication that the measured voltage is faulty during a drive cycle, the controller instead alters the voltage between the battery and the electric machine based on a substituted battery voltage signal such that the electric-machine remains operable for the drive cycle.
Abstract:
Systems and methods for operating an electric drive system for an electric or hybrid vehicle is described. In one example, the drive system is operated by suppling a pulsed torque current command while supplying a zero flux current command. The torque current command and the flux current command make up winding current commands for an electric machine.
Abstract:
A vehicle power module assembly including first and second power modules is provided. The first power module may include a first lock feature extending from a lower portion of a first minor side at a first central axis. The second power module may include a second lock feature at an upper portion of a second minor side at a second central axis. The lock features may be sized for interlock with one another to secure the power modules to one another. The first lock feature may be a loop element defining a through-hole and the second lock feature may be a wedge. The through-hole may be sized for the wedge to extend therein and to interlock the first power module and the second power module to one another. The first lock feature may be a flexible hook element and the second lock feature may be a slot.
Abstract:
Permanent magnets and methods of making the same are disclosed herein. The permanent magnets include a 3D-printed, i.e., additively manufactured, framework and an infiltrate such that there is a discrete magnetic phase and a discrete non-magnetic phase or two discrete magnetic phases. The infiltrate may provide superior strength, elasticity or magnetic properties.
Abstract:
An automotive power system includes a traction battery, an electric machine, and one or more power cards each containing at least one power semiconductor switch and at least one Y-snubber that includes a series connected capacitor and resistor. The power semiconductor switches are arranged to form an inverter electrically connected between the traction battery and electric machine. The resistors are tuned to dissipate common mode noise associated with operation of the power semiconductor switches.
Abstract:
A computer includes a processor and a memory, and the memory stores instructions executable by the processor to receive time-series data from sensors of a vehicle, determine an efficiency of the vehicle, and determine a probability of a fault occurring in the vehicle based on the time-series data and on the efficiency. The efficiency is energy consumption by the vehicle per distance traveled by the vehicle.
Abstract:
A magnet structure includes columnar grains of rare earth permanent magnet phase aligned in a same direction and arranged to form bulk anisotropic rare earth alloy magnet having a boundary defined by opposite ends of the columnar grains and lacking triple junction regions, and rare earth alloy diffused onto opposite ends of the bulk anisotropic rare earth alloy magnet.