公开(公告)号：US20220359725A1

公开(公告)日：2022-11-10

申请号：US17874031

申请日：2022-07-26

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Jia-Ni Yu ,  Kuo-Cheng Chiang ,  Lung-Kun Chu ,  Chung-Wei Hsu ,  Chih-Hao Wang ,  Mao-Lin Huang

IPC: H01L29/66 ,  H01L21/8238 ,  H01L27/092 ,  H01L29/78

Abstract: Multi-gate devices and methods for fabricating such are disclosed herein. An exemplary method includes forming a gate dielectric layer around first channel layers in a p-type gate region and around second channel layers in an n-type gate region. Sacrificial features are formed between the second channel layers in the n-type gate region. A p-type work function layer is formed over the gate dielectric layer in the p-type gate region and the n-type gate region. After removing the p-type work function layer from the n-type gate region, the sacrificial features are removed from between the second channel layers in the n-type gate region. An n-type work function layer is formed over the gate dielectric layer in the n-type gate region. A metal fill layer is formed over the p-type work function layer in the p-type gate region and the n-type work function layer in the n-type gate region.

公开(公告)号：US20220359708A1

公开(公告)日：2022-11-10

申请号：US17874892

申请日：2022-07-27

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chien-Ning Yao ,  Bo-Feng Young ,  Sai-Hooi Yeong ,  Kuan-Lun Cheng ,  Chih-Hao Wang

IPC: H01L29/49 ,  H01L29/08 ,  H01L29/417 ,  H01L29/66 ,  H01L29/78 ,  H01L21/28

Abstract: Fin-like field effect transistors (FinFETs) and methods of fabrication thereof are disclosed herein. The FinFETs disclosed herein have gate air spacers integrated into their gate structures. An exemplary transistor includes a fin and a gate structure disposed over the fin between a first epitaxial source/drain feature and a second epitaxial source/drain feature. The gate structure includes a gate electrode, a gate dielectric, and gate air spacers disposed between the gate dielectric and sidewalls of the gate electrode.

公开(公告)号：US20220359519A1

公开(公告)日：2022-11-10

申请号：US17873858

申请日：2022-07-26

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chun-Yuan Chen ,  Huan-Chieh Su ,  Cheng-Chi Chuang ,  Chih-Hao Wang

IPC: H01L27/092 ,  H01L29/66 ,  H01L21/8234 ,  H01L29/06 ,  H01L29/78

Abstract: A semiconductor structure includes an isolation structure, a source or drain region over the isolation structure, a channel layer connecting to the source or drain region, a gate structure over the isolation structure and engaging the channel layer, an isolating layer below the channel layer and the gate structure, a dielectric cap below the isolating layer, and a contact structure having a first portion and a second portion. The first portion of the contact structure extends through the isolation structure, and the second portion of the contact structure extends from the first portion of the contact structure, through the dielectric cap and the isolating layer, and to the source or drain region. The first portion of the contact structure is below the second portion and wider than the second portion.

公开(公告)号：US11482595B1

公开(公告)日：2022-10-25

申请号：US17238983

申请日：2021-04-23

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Shih-Chuan Chiu ,  Chia-Hao Chang ,  Cheng-Chi Chuang ,  Chih-Hao Wang ,  Huan-Chieh Su ,  Chun-Yuan Chen ,  Li-Zhen Yu ,  Yu-Ming Lin

IPC: H01L29/06 ,  H01L29/423 ,  H01L21/8234

Abstract: A semiconductor device with dual side source/drain (S/D) contact structures and a method of fabricating the same are disclosed. The method includes forming a fin structure on a substrate, forming a superlattice structure on the fin structure, forming first and second S/D regions within the superlattice structure, forming a gate structure between the first and second S/D regions, forming first and second contact structures on first surfaces of the first and second S/D regions, and forming a third contact structure, on a second surface of the first S/D region, with a work function metal (WFM) silicide layer and a dual metal liner. The second surface is opposite to the first surface of the first S/D region and the WFM silicide layer has a work function value closer to a conduction band energy than a valence band energy of a material of the first S/D region.

公开(公告)号：US11482594B2

公开(公告)日：2022-10-25

申请号：US17159309

申请日：2021-01-27

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Li-Zhen Yu ,  Huan-Chieh Su ,  Lin-Yu Huang ,  Cheng-Chi Chuang ,  Chih-Hao Wang

IPC: H01L29/06 ,  H01L29/08 ,  H01L29/66 ,  H01L29/78 ,  H01L29/423 ,  H01L29/45 ,  H01L27/088 ,  H01L21/8234 ,  H01L21/8238 ,  H01L27/092 ,  H01L23/528

Abstract: A semiconductor structure includes one or more channel layers; a gate structure engaging the one or more channel layers; a first source/drain feature connected to a first side of the one or more channel layers and adjacent to the gate structure; a first dielectric cap disposed over the first source/drain feature, wherein a bottom surface of the first dielectric cap is below a top surface of the gate structure; a via disposed under and electrically connected to the first source/drain feature; and a power rail disposed under and electrically connected to the via.

公开(公告)号：US20220336472A1

公开(公告)日：2022-10-20

申请号：US17810673

申请日：2022-07-05

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chih-Hao Wang ,  Yi-Hsun Chiu ,  Yi-Hsiung Lin ,  Shang-Wen Chang

IPC: H01L27/11 ,  H01L27/088 ,  H01L29/417 ,  H01L21/762 ,  H01L29/423

Abstract: An integrated circuit (IC) includes a first p-type semiconductor fin, a first dielectric fin, a first hybrid fin, a second hybrid fin, a second dielectric fin, and a second p-type semiconductor fin disposed in this order along a first direction and oriented lengthwise along a second direction, where each of the first and the second hybrid fins has a first portion including an n-type semiconductor material and a second portion including a dielectric material. The IC further includes n-type source/drain (S/D) epitaxial features disposed over each of the first and the second p-type semiconductor fins, p-type S/D epitaxial features disposed over the first portion of each of the first and the second hybrid fins, and S/D contacts physically contacting each of the p-type S/D epitaxial features and the second portion of each of the first and the second hybrid fins.

公开(公告)号：US11476166B2

公开(公告)日：2022-10-18

申请号：US16875726

申请日：2020-05-15

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Bo-Feng Young ,  Sai-Hooi Yeong ,  Kuan-Lun Cheng ,  Chih-Hao Wang

IPC: H01L29/66 ,  H01L29/423 ,  H01L21/8238 ,  H01L29/06 ,  H01L27/092 ,  H01L29/786 ,  H01L21/02

Abstract: A semiconductor device is provided. The device includes a first pair and a second pair of source/drain features over a semiconductor substrate. The first pair of source/drain features are p-type doped. The second pair of source/drain features are n-type doped. A first stack of semiconductor layers connect the first pair of source/drain features along a first direction. A second stack of semiconductor layers connect the second pair of source/drain features along a second direction. A first gate is between vertically adjacent layers of the first stack of semiconductor layers. The first gate has a first portion that has a first dimension along the first direction. A second gate is between vertically adjacent layers of the second stack of semiconductor layers. The second gate has a second portion that has a second dimension along the second direction. The second dimension is larger than the first dimension.

公开(公告)号：US20220320348A1

公开(公告)日：2022-10-06

申请号：US17843332

申请日：2022-06-17

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Lo-Heng Chang ,  Jung-Hung Chang ,  Zhi-Chang Lin ,  Kuo-Cheng Chiang ,  Chih-Hao Wang

IPC: H01L29/786 ,  H01L29/06 ,  H01L29/423 ,  H01L29/66 ,  H01L21/3065 ,  H01L21/311 ,  H01L21/02

Abstract: A method of forming a semiconductor device includes forming a fin of alternating layers of semiconductor nanostructures and sacrificial layers, laterally etching sidewall portions of the sacrificial layers, and depositing additional semiconductor material over the sidewalls of the semiconductor nanostructures and sacrificial layers. Following deposition of a dielectric material over the additional semiconductor material and additional etching, the remaining portions of the semiconductor structures and additional semiconductor material collectively form a hammer shape at each opposing side of the fin. Epitaxial source/drain regions formed on the opposing sides of the fin will contact the heads of the hammer shapes.

公开(公告)号：US20220310841A1

公开(公告)日：2022-09-29

申请号：US17838941

申请日：2022-06-13

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Shi Ning Ju ,  Kuo-Cheng Chiang ,  Chih-Hao Wang ,  Kuan-Lun Cheng

IPC: H01L29/78 ,  H01L23/522 ,  H01L23/528 ,  H01L21/8234 ,  H01L27/092 ,  H01L29/66 ,  H01L21/768 ,  H01L29/417 ,  H01L27/088

Abstract: A semiconductor structure includes a power rail on a back side of the semiconductor structure, a first interconnect structure on a front side of the semiconductor structure, and a source feature, a drain feature, a first semiconductor fin, and a gate structure that are between the power rail and the first interconnect structure. The first semiconductor fin connects the source feature and the drain feature. The gate structure is disposed on a front surface and two side surfaces of the first semiconductor fin. The semiconductor structure further includes an isolation structure disposed between the power rail and the drain feature and between the power rail and the first semiconductor fin and a via penetrating through the isolation structure and connecting the source feature to the power rail.

公开(公告)号：US11456368B2

公开(公告)日：2022-09-27

申请号：US16547994

申请日：2019-08-22

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Kuo-Cheng Chiang ,  Kuan-Ting Pan ,  Huan-Chieh Su ,  Shi-Ning Ju ,  Chih-Hao Wang

IPC: H01L29/423 ,  H01L29/78 ,  H01L29/06 ,  H01L29/66 ,  H01L21/308

Abstract: A semiconductor device structure is provided. The semiconductor device structure includes a fin structure formed over a substrate, and a hard mask layer formed over the fin structure. The semiconductor device structure also includes a gate structure formed surrounding the hard mask layer and the fin structure, and a portion of the gate structure is interposed between the fin structure and the hard mask layer. The semiconductor device structure further includes a source/drain (S/D) structure formed adjacent to the gate structure.