Abstract:
A thermal protection apparatus is disclosed. The thermal protection apparatus may comprise a thermally insulative layer positioned proximate to a portion of a structure having a dimensional transition, wherein the dimensional transition is thermally protected.
Abstract:
A component to be repaired includes a relatively rigid plate. On a surface that may have been subject to fracture, a resin material is first laid down, then a relatively flexible material is positioned outwardly of the resin material to repair the barrier. A part may also be formed initially with the flexible material. In another feature of this application, a method of forming a barrier includes providing a composite material, and applying a relatively flexible material on a surface of the composite material, and concurrently molding the relatively flexible material with the composite material using a composite mold.
Abstract:
A method of applying a wear-resistant coating to aluminum sliding contact wear surfaces is disclosed. The method includes providing a plurality of parts having sliding contact wear surfaces and thermal spray coating at least one of a composite aluminum oxide and PTFE or a blend of aluminum oxide and PTFE. The disclosed method may be used to repair aluminum parts subject to sliding contact wear as well as in the design of new aluminum parts subject to sliding contact wear. Improved compressor bleed valves for gas turbine engines and improved fan exit case assemblies are also disclosed.
Abstract:
A method of remanufacturing a liner panel for a gas turbine engine includes removing a bushing from a damaged component; and molding the bushing with a material charge. A liner panel for a gas turbine engine includes a forward fan exit case liner panel with a donor bushing from a damaged forward fan exit case liner panel. A liner panel for a gas turbine engine includes a forward fan exit case liner panel molded from a material charge that includes a multiple of layers. At least one of the multiple of layer includes a discontinuity.
Abstract:
A repair device and method for repairing a forward frame v-blade on an aircraft engine are described in which the repair device replaces a section of the forward frame v-blade. In one embodiment, the repair device includes a repair part and a splice plate, the combination of which is secured to the forward frame v-blade. The repair part includes a repair part web and a pair of stiffening legs with a leg thickness that is greater that the thickness of corresponding flanges on the forward frame v-blade. The splice plate is configured to accommodate for the increased thickness of the stiffening legs, providing by way of example a reduced thickness area compatible with the repair part. Fasteners such as rivets are used to couple the repair device to the splice plate, and to couple the splice plate to the forward frame v-blade.
Abstract:
A method for filling cooling holes in a component of a gas turbine engine is disclosed. The component may include a plurality of first cooling holes extending through the wall of the component. The method may comprise the steps of exposing the outer surface of the component, filling the plurality of first cooling holes with a polyimide, curing the polyimide to block the passage of cooling fluid through the plurality of first cooling holes, and applying a thermal bather coating over the outer surface of the component. The method may further include the step of installing a second plurality of cooling holes in the wall of the component wherein the plurality of second cooling holes penetrate the thermal barrier coating and the wall of the component and allow cooling fluid to pass therethrough.
Abstract:
A method for filling cooling holes in a component of a gas turbine engine is disclosed. The component may include a plurality of first cooling holes penetrating the wall of the component. The method may comprise the steps of exposing the outer surface of the component, filling the plurality of first cooling holes of the component with a filling agent, curing the filling agent to block the passage of air through the cooling holes, and applying a thermal barrier coating over the surface of the component. The method may further include installing a second plurality of cooling holes, the second plurality of cooling holes penetrating the thermal barrier coating and the wall of the component and allow air to pass therethrough.
Abstract:
A non-destructive method for determining an amount of temperature exposure to a Bismaleimide Resin (BMI) matrix substrate, the method includes determining component data of a Bismaleimide Resin (BMI) matrix component via fourier transform infrared (FTIR) spectroscopy; correlating the component data to model data to determine a structural debit from temperature exposure; and bounding a structurally damaged area in response to the correlating.
Abstract:
A method of sealing a first component to a second component comprising the steps of locating at least one fiber reinforced polyimide resin layer against a first sealing surface on a first component and against a second sealing surface on a second component. At least one fiber reinforced polyimide resin layer is compressed against the first sealing surface and the second sealing surface prior to curing at least one fiber reinforced polyimide resin layer. At least one fiber reinforced polyimide resin layer is heated to promote flow and conformation to the first sealing surface and the second sealing surface. At least one fiber reinforced polyimide resin layer is cured to provide a fluid tight seal between the first component and the second component.
Abstract:
A method for anodizing a bonded assembly may include attaching a first electrode to a first component of the bonded assembly, and forming a first oxide layer on the first component. The bonded assembly may comprise the first component and a second component bonded to the first component. The second component may be electrically isolated from the first component.