公开(公告)号：US06299050B1

公开(公告)日：2001-10-09

申请号：US09512472

申请日：2000-02-24

申请人： Hisanori Okamura ,  Masahiko Sakamoto ,  Kinya Aota ,  Isao Funyu ,  Kouichi Watanabe ,  Akihiro Sato ,  Masakuni Ezumi ,  Yasuo Ishimaru

发明人： Hisanori Okamura ,  Masahiko Sakamoto ,  Kinya Aota ,  Isao Funyu ,  Kouichi Watanabe ,  Akihiro Sato ,  Masakuni Ezumi ,  Yasuo Ishimaru

IPC分类号： B23K2012

CPC分类号： B23K20/125 ,  B23K20/123 ,  B23K20/124 ,  B23K20/1245

摘要： The invention intends to reduce a frequency at which defects occur in a welding region during friction stir welding, and to improve the reliability of the welding region. The invention resides in a friction stir welding apparatus wherein a distance to the surfaces of the workpieces is detected by a detector, a change of the detected distance is found by a signal processing device, and a tool is rotated by a rotation driving device in a state where a vertical driving device is controlled by a control device so as to suppress the found change, whereby a plastic fluidity of the workpieces is caused to accomplish joining of the workpieces.

摘要翻译： 本发明旨在降低摩擦搅拌焊接期间在焊接区域中发生缺陷的频率，并且提高焊接区域的可靠性。 本发明涉及一种摩擦搅拌焊接装置，其中通过检测器检测到工件表面的距离，通过信号处理装置发现检测到的距离的改变，并且工具由旋转驱动装置旋转 其中垂直驱动装置由控制装置控制以抑制发现的变化，由此使工件的塑性流动性实现工件的接合。

公开(公告)号：US06866181B2

公开(公告)日：2005-03-15

申请号：US10379670

申请日：2003-03-06

申请人： Kinya Aota ,  Hisanori Okamura ,  Kouji Sato

发明人： Kinya Aota ,  Hisanori Okamura ,  Kouji Sato

IPC分类号： B23K20/12 ,  H05B7/00

CPC分类号： B23K20/1255 ,  B23K20/122

摘要： There is provided a method capable of decreasing a friction force in friction stir welding, in which a welding tool is used. In a method of friction stir welding workpieces together by rotating and pressingly plugging a welding tool, formed from a harder material than the workpieces, into a weld zone of the workpieces and moving the welding tool relatively in a welding direction, a power supply device allows a current to flow between the welding tool 1 and the workpieces to cause resistance heating of the welding tool. Combined use of resistance heating makes it possible to decrease a friction force. Preferably, a conductive ceramic is coated on surfaces of the welding tool to cause resistance heating.

摘要翻译： 提供了一种能够降低摩擦搅拌焊接中使用焊接工具的摩擦力的方法。 在通过将由比工件更硬的材料形成的焊接工具旋转并将其紧密地插入到工件的焊接区域并相对于焊接方向移动焊接工具的同时将工件摩擦搅拌焊接在一起的方法中，电源装置允许 在焊接工具1和工件之间流动的电流引起焊接工具的电阻加热。 电阻加热的组合使得可以减小摩擦力。 优选地，导电陶瓷涂覆在焊接工具的表面上以引起电阻加热。

公开(公告)号：US06739495B2

公开(公告)日：2004-05-25

申请号：US10346075

申请日：2003-01-17

申请人： Hisanori Okamura ,  Kinya Aota ,  Kouji Satou ,  Masahiko Sakamoto

发明人： Hisanori Okamura ,  Kinya Aota ,  Kouji Satou ,  Masahiko Sakamoto

IPC分类号： B23K2012

CPC分类号： B23K33/00 ,  B23K20/122 ,  B23K20/127 ,  B23K20/128 ,  B23K20/16 ,  B23K20/2275 ,  B23K20/2333 ,  B23K35/002 ,  B23K35/004 ,  B23K35/007 ,  B23K2103/10 ,  B23K2103/20 ,  B23K2103/22 ,  H01L21/4882

摘要： Disclosed is a friction stir welding method for welding two members to be welded which differ in physical properties and/or mechanical properties by abutting the two members to each other, inserting a pin portion of a rotary tool having the pin portion and a shoulder portion to the abutment surfaces of the two members, and moving the rotary tool along the abutment surfaces. The pin portion is inserted to only one of the members, the pin portion is not inserted to the other of the members but only the shoulder portion is set in contact with the other of the members, and, while this condition is maintained, the rotary tool is moved. With this method, only the member on the side where the pin is inserted can be made to undergo plastic flow attendant on a friction stir action. The metal in plastic flow is pressed against the opposite member at an elevated temperature and high pressure, whereby diffusion of atoms is caused in the vicinity of the abutment surfaces, and the members are welded.

摘要翻译： 公开了一种摩擦搅拌焊接方法，用于通过将两个构件彼此抵靠来将两个构件彼此抵接而将两个不同的物理特性和/或机械性质的两个待焊接的构件进行焊接，将具有销部分和肩部的旋转工具的销部分插入到 两个构件的邻接表面，并且沿着邻接表面移动旋转工具。 销部分仅插入到一个构件中，销部分不插入到另一个构件中，而是仅将肩部设置成与另一个构件接触，并且在保持该状态的同时，旋转 工具被移动。 通过这种方法，只有插入销侧的构件才能在摩擦搅动作用下经受塑性流动。 塑料流中的金属在升高的温度和高压下压在相对的构件上，由此在邻接表面附近引起原子的扩散，并且构件被焊接。

公开(公告)号：US06640515B1

公开(公告)日：2003-11-04

申请号：US09547042

申请日：2000-04-11

申请人： Kinya Aota ,  Masakuni Ezumi ,  Yasuo Ishimaru ,  Hisanori Okamura ,  Isao Funyuu ,  Akihiro Satou

发明人： Kinya Aota ,  Masakuni Ezumi ,  Yasuo Ishimaru ,  Hisanori Okamura ,  Isao Funyuu ,  Akihiro Satou

IPC分类号： E04B208

CPC分类号： B23Q3/1576 ,  B23K20/122 ,  B23K20/126 ,  B23K33/00 ,  B23K37/08 ,  B23K2101/045 ,  B23Q3/15526 ,  Y10T403/1608 ,  Y10T403/477 ,  Y10T428/12 ,  Y10T428/1234 ,  Y10T428/12375 ,  Y10T428/12382 ,  Y10T428/12389 ,  Y10T428/12493 ,  Y10T428/24 ,  Y10T428/24479 ,  Y10T428/2457 ,  Y10T428/24587 ,  Y10T428/24612

摘要： Disclosed is a friction stir welding technique which avoids occurrence of a dent, in a joining region, extending to a level beneath the joined surfaces. At end portions of the frame members to be joined, at the joining region, thickened parts which project toward the rotary body joining tool are provided. Two adjoining thickened parts, of adjacent members to be joined, can form a trapezoid shape. The rotary body joining tool has a small-diameter tip portion and a larger diameter portion. The rotary body joining tool is inserted in the thickened parts. In a state where the rotary body joining tool has been inserted small-diameter tip end first, to a level where the larger diameter portion of the rotary body joining tool overlaps the thickened part but does not extend below the upper surface of the non-thickened surfaces of the members joined, the rotary body is rotated and moved along the joining region. Even when a gap exists between two thickened parts, a desirable joining can be carried out. After the joining, the remaining parts of the thickened parts can be machined so as to form a smooth surface.

摘要翻译： 公开了一种摩擦搅拌焊接技术，其避免了在接合区域中延伸到接合表面下方的凹陷处的凹陷。 在要连接的框架构件的端部处，在接合区域设置朝向旋转体接合工具突出的加厚部。 邻接的待连接件的两个相邻的加厚件可以形成梯形。 旋转体接合工具具有小直径末端部分和较大直径部分。 旋转体接合工具插入加厚部分。 在旋转体接合工具首先插入小直径尖端的状态下，到旋转体接合工具的较大直径部分与增厚部分重叠但不延伸到未加厚的上表面的水平 所述构件的表面接合，所述旋转体沿所述接合区旋转并移动。 即使在两个加厚部分之间存在间隙，也可以进行所需的接合。 在接合之后，加工部件的其余部分可以加工成形成光滑的表面。

公开(公告)号：US06588647B2

公开(公告)日：2003-07-08

申请号：US10228295

申请日：2002-08-27

申请人： Kazuji Yamada ,  Akihiro Tamba ,  Takayoshi Nakamura ,  Ryuichi Saito ,  Toshio Ogawa ,  Hisanori Okamura

发明人： Kazuji Yamada ,  Akihiro Tamba ,  Takayoshi Nakamura ,  Ryuichi Saito ,  Toshio Ogawa ,  Hisanori Okamura

IPC分类号： B23K2012

CPC分类号： H05K7/20872 ,  H01L2924/0002 ,  H05K7/20927 ,  Y10T29/49126 ,  Y10T29/4913 ,  Y10T29/4935 ,  H01L2924/00

摘要： A liquid-cooled circuit device including: a module having a circuit element and a module base plate on surface of which the circuit element is mounted; a circuit case for accommodating the module; and a cooling liquid chamber for flowing a cooling liquid in contact with a back face of the module base plate of said module. The module base plate of the module is fitted into an opening provided in a member forming the cooling liquid chamber and welded without a gap.

公开(公告)号：US6050474A

公开(公告)日：2000-04-18

申请号：US25070

申请日：1998-02-17

申请人： Kinya Aota ,  Masakuni Ezumi ,  Yasuo Ishimaru ,  Hisanori Okamura ,  Isao Funyuu ,  Akihiro Satuo

发明人： Kinya Aota ,  Masakuni Ezumi ,  Yasuo Ishimaru ,  Hisanori Okamura ,  Isao Funyuu ,  Akihiro Satuo

IPC分类号： B61D17/00 ,  B23K20/12 ,  B23K33/00 ,  B23K37/08 ,  B23K103/10 ,  B23P23/00 ,  B23Q3/155 ,  B23Q3/157 ,  B61D17/04 ,  B23K37/00 ,  B23K31/02 ,  B29C65/06

CPC分类号： B23Q3/1576 ,  B23K20/122 ,  B23K20/126 ,  B23K33/00 ,  B23K37/08 ,  B23Q3/15526 ,  B23K2201/045 ,  Y10T403/1608 ,  Y10T403/477 ,  Y10T428/12 ,  Y10T428/1234 ,  Y10T428/12375 ,  Y10T428/12382 ,  Y10T428/12389 ,  Y10T428/12493 ,  Y10T428/24 ,  Y10T428/24479 ,  Y10T428/2457 ,  Y10T428/24587 ,  Y10T428/24612

摘要： Disclosed is a friction stir welding technique which avoids occurrence of a dent, in a joining region, extending to a level beneath the joined surfaces. At end portions of the frame members to be joined, at the joining region, thickened parts which project toward the rotary body joining tool are provided. Two adjoining thickened parts, of adjacent members to be joined, can form a trapezoid shape. The rotary body joining tool has a small-diameter tip portion and a larger diameter portion. The rotary body joining tool is inserted in the thickened parts. In a state where the rotary body joining tool has been inserted small-diameter tip end first, to a level where the larger diameter portion of the rotary body joining tool overlaps the thickened part but does not extend below the upper surface of the non-thickened surfaces of the members joined, the rotary body is rotated and moved along the joining region. Even when a gap exists between two thickened parts, a desirable joining can be carried out. After the joining, the remaining parts of the thickened parts can be machined so as to form a smooth surface.

摘要翻译： 公开了一种摩擦搅拌焊接技术，其避免了在连接区域中延伸到接合表面下方的凹陷处的凹陷。 在要连接的框架构件的端部处，在接合区域设置朝向旋转体接合工具突出的加厚部。 邻接的待连接件的两个相邻的加厚件可以形成梯形。 旋转体接合工具具有小直径末端部分和较大直径部分。 旋转体接合工具插入加厚部分。 在旋转体接合工具首先插入小直径尖端的状态下，到旋转体接合工具的较大直径部分与增厚部分重叠但不延伸到未加厚的上表面的水平 所述构件的表面接合，所述旋转体沿所述接合区旋转并移动。 即使在两个加厚部分之间存在间隙，也可以进行所需的接合。 在接合之后，加工部件的其余部分可以加工成形成光滑的表面。

公开(公告)号：US5621243A

公开(公告)日：1997-04-15

申请号：US363245

申请日：1994-12-23

申请人： Noboru Baba ,  Hisanori Okamura ,  Masahiko Sakamoto ,  Hirosi Akiyama ,  Ryuichi Saito ,  Yoshihiko Koike ,  Makoto Kitano ,  Sigeki Sekine ,  Hideya Kokubun ,  Nobuya Koike

发明人： Noboru Baba ,  Hisanori Okamura ,  Masahiko Sakamoto ,  Hirosi Akiyama ,  Ryuichi Saito ,  Yoshihiko Koike ,  Makoto Kitano ,  Sigeki Sekine ,  Hideya Kokubun ,  Nobuya Koike

IPC分类号： H01L23/373 ,  H01L25/07 ,  H01L23/34 ,  H05K7/20

CPC分类号： H01L23/3736 ,  H01L23/3735 ,  H01L25/072 ,  H01L2224/32225 ,  H01L2224/45015 ,  H01L2224/45124 ,  H01L2224/48091 ,  H01L2224/48137 ,  H01L2224/48247 ,  H01L2224/48472 ,  H01L2224/73265 ,  H01L2224/92247 ,  H01L24/45 ,  H01L24/48 ,  H01L2924/01004 ,  H01L2924/01012 ,  H01L2924/01019 ,  H01L2924/01057 ,  H01L2924/01079 ,  H01L2924/12042 ,  H01L2924/1301 ,  H01L2924/1305 ,  H01L2924/13055 ,  H01L2924/19107 ,  H01L2924/3511

摘要： A high reliability electric power control semiconductor device with a prolonged product lifetime has been provided by successfully suppressing the metal support plate or the metal heat dissipation plate from warping due to the thermal stress during bonding so as to prevent the occurrences of cracks and gaps in the brazing fillers in the bonded layers between the metal heat dissipation plate or the metal support plate and the insulation plate in the semiconductor device comprising the semiconductor elements, metal heat dissipation plate, thermal stress buffer, insulation plate, and the metal support plate, wherein at least one of the metal heat dissipation plate and the metal support plate comprises a copper alloy of which a softening temperature at which a hot hardness of which becomes 1/2 of the hardness at the room temperature is 350.degree. C. or more. Further, in the semiconductor device fabricated by bonding the semiconductor elements via the thermal stress buffer, the heat dissipation plate and the insulation plate onto the metal support plate, the heat dissipation plate comprises a portion having a reduced thickness in the periphery thereof machined by counterboring or the like.

摘要翻译： 通过成功地抑制金属支撑板或金属散热板由于在接合期间的热应力引起的翘曲而提供具有延长的产品寿命的高可靠性电力控制半导体装置，以防止在 金属散热板或金属支撑板之间的接合层中的钎焊填料和包括半导体元件，金属散热板，热应力缓冲层，绝缘板和金属支撑板的半导体器件中的绝缘板，其中在 金属散热板和金属支撑板中的至少一个包括其热硬度变为+ E的软化温度，室温下的硬度的1/2 + EE的铜合金，为350℃ 。 或者更多。 此外，在将半导体元件经由热应力缓冲器，散热板和绝缘板接合到金属支撑板上而制造的半导体器件中，散热板包括通过对置加工而在其周边具有减小的厚度的部分 或类似物。

公开(公告)号：US3999030A

公开(公告)日：1976-12-21

申请号：US479502

申请日：1974-06-14

申请人： Takamitsu Nakazaki ,  Hisanao Kita ,  Tatsuo Yonezawa ,  Hisanori Okamura

发明人： Takamitsu Nakazaki ,  Hisanao Kita ,  Tatsuo Yonezawa ,  Hisanori Okamura

IPC分类号： B23K9/23 ,  B23K15/00 ,  B23K15/04 ,  B23K20/00 ,  F01D9/04

CPC分类号： B23K15/0006 ,  B23K15/04 ,  B23K9/232 ,  F01D9/044 ,  B23K2201/001

摘要： A method for welding dissimilar metals, wherein the end of one of said dissimilar metals is welded to a metal plate by using a filler metal, the material of said metal plate being the same as that of another of said dissimilar metals; and electron beam welding is applied along the interface formed between such a joint surface of said metal plate, which does not include the aforesaid welded portion, and the joint surface of another of said dissimilar metals.

摘要翻译： 一种用于焊接异种金属的方法，其中所述异种金属之一的端部通过使用填充金属焊接到金属板上，所述金属板的材料与所述异种金属的材料相同; 并且沿着形成在不包括上述焊接部分的金属板的接合表面与另一个所述异种金属的接合表面之间的界面施加电子束焊接。

公开(公告)号：US3975612A

公开(公告)日：1976-08-17

申请号：US479506

申请日：1974-06-14

申请人： Takamitsu Nakazaki ,  Hisanao Kita ,  Tatsuo Yonezawa ,  Yasuzi Kawada ,  Hisanori Okamura

发明人： Takamitsu Nakazaki ,  Hisanao Kita ,  Tatsuo Yonezawa ,  Yasuzi Kawada ,  Hisanori Okamura

IPC分类号： B23K9/23 ,  B23K15/00 ,  B23K15/04 ,  F01D9/04

CPC分类号： B23K9/232 ,  B23K15/0006 ,  B23K15/04 ,  F01D9/044 ,  B23K2201/001 ,  Y10T29/49323

摘要： A method for welding dissimilar metals, wherein a filler metal is deposited on one end of the aforesaid dissimilar metals to be jointed, said filler metal being of the same material as that of another of said dissimilar metals; the outer surface of the weld metal thus deposited is machined to provide a joint surface adapted for welding; and an electron beam welding is applied along the interface formed between said joint surface of said weld metal thus deposited and the joint surface of another of said dissimilar metals.

摘要翻译： 一种用于焊接异种金属的方法，其中填充金属沉积在待连接的上述异种金属的一端上，所述填充金属与另一种所述异种金属的材料相同; 将如此沉积的焊接金属的外表面加工成提供适于焊接的接头表面; 并且沿着形成在所沉积的所述焊接金属的接合表面与另一种所述异种金属的接合表面之间的界面施加电子束焊接。