摘要:
The present invention provides a needled mat adapted to reinforce a thermosetting matrix material to form a composite, composites formed therefrom, and methods related thereto. The needled mat includes a primary layer of a plurality of unidirectional continuous glass fiber strands coated with a composition which is compatible with the thermosetting matrix material and a secondary layer positioned thereon of a plurality of randomly oriented, generally continuous and/or chopped glass fiber strands coated with a composition which is compatible with the thermosetting matrix material. The mat has a total surface weight ranging from about 1300 to about 11,500 grams per square meter.
摘要:
A thermoplastic thermoformable composite material for shaping and stretching into a desired form without voids and holes, including a core formed by at least one layer of chopped fibers enveloped and impregnated by thermoplastic material to form a fabric layer. Layers of thermoplastic material respectively positioned on opposite sides of the fabric layer core, and the layers of thermoplastic material provided with a sufficient thickness to flow into and heal any voids or holes formed in the core as the composite material is shaped and stretched into a desired form.
摘要:
A headliner for mounting in the passenger compartment of a vehicle is formed from a plurality of layers of materials including foamed polyurethane, fiber glass and scrim. The layers are bonded together under heat which cures an incorporated thermosetting resin. The thermosetting resin freezes the assembled laminate conforming to the configuration of the lowermost mold. After setting of the resin the flexible laminate is trimmed to the desired shape at its periphery.
摘要:
A light weight molding compound comprises an inner layer constituted by a thermosetting resin including a hollow filler, cloth layers constituted by woven or non-woven fabric adhered on the both surfaces of the inner layer, and surface layers constituted by a thermosetting resin including reinforcing fiber and integrally connected to the both surfaces of the inner layer by way of the cloth layers. The light weight sheet molding compound has superior surface quality to be painted after molding.
摘要:
A method for making a reinforced fibrous mat having a net layer between two fibrous layers and the reinforced fibrous mat made therefrom is disclosed. The net layer improves handleability of the fibrous mat. The fibrous mat may be used as is or it may be molded to form a molded product. A thermoplastic binder such as latex or starch is used in forming the fibrous layers. A thermoset binding agent such as a phenolic resin is added to the fibers if the reinforced fibrous mat is molded.
摘要:
A mat of reinforcement material, such as glass fiber reinforcement material, is manufactured by forming a layer of continuous strand or chopped fibers on a conveyor belt and conveying the layer along a defined path. At a location downstream of the application of the layer, the layer of fibers is coated with a binder in the range of 2.0-10.0 weight percent, either a microwave-sensitive binder or an ultraviolet-sensitive, binder and the binder-coated layer is fed into a radiation tunnel which includes a compression stage and a curing stage. In this radiation tunnel, the binder-coated layer is compressed to a desired density-thickness ratio and cured, the compression and curing occurring in stages, and the resulting mat is taken from the conveyor belt and wound up for storage. The curing energy is supplied as the selected microwave or ultraviolet radiation and the radiation is applied between sets of compression rollers or through compression rollers or webs which are transparent to the specific electromagnetic energy.
摘要:
A process and system are provided for introducing chopped and dispersed carbon fibers on an automated production line amenable for inclusion in molding compositions, including the debundling of many carbon fibers collectively forming a tow into dispersed chopped carbon fibers that form a filler that undergoes plasma treatment prior to introducing coating silanes to uniformly increase bonding sites for coupling to a thermoset matrix. By exposing carbon tow to a plasma discharge, the carbon tow debundles and is used to form sheets of molding compositions with chopped dispersed fibers added to the composition, as the sheets move along a conveyor belt on the automated production line and at least one plasma generator mounted above the conveyor belt ionizes the carbon fibers. With resort to deionized air to mix plasma-treated chopped fibers, still further dispersion results.