Abstract:
A method for building a run flat pneumatic tire by precoating a thin high strength annular band of material with a layer of rubber to form a rubber/band composite. The rubber coated band composite is at least partially cured and then assembled between a body ply carcass and a tread package in a usual second stage tire building machine. The band can be encased completely with the rubber or the rubber can be applied only to the outside surface, the inside surface or the end edges of the band or any combination thereof.
Abstract:
A band element for mounting in the crown portion of a pneumatic tire to provide run flat ability to the tire in the event of loss of air pressure and to provide increased puncture resistance is formed of flat strips of tape having fibers embedded in a resin matrix which in one embodiment are twisted and then pultruded to provide a rectangular cross sectional configuration. The twisted tape is wrapped about a mandrel and forms either the only layer, or the intermediate layer of a composite band in combination with inner and outer layers of flat tape or wound filament fibers, whereby the fibers in the tape extend across the central axis of the band to reduce interlaminar sheer. In another embodiment, a plurality of dimples or depressions are formed in the individual tape layers to extend a plurality of the fibers across the layer boundaries to reduce interlaminar sheer.
Abstract:
The run-flat tire of this invention includes a pair of bead regions, a crown region with a tread and a tread reinforcing package including a cap ply and self supporting sidewalls between each bead region and the crown region. An innerliner ply maintains air within the inflated tire. The self supporting sidewalls each include a first crescent-shaped reinforcing member, an inner carcass layer, an inner sidewall supporting complex and an outer sidewall and bead protecting complex. The supporting sidewalls effectively have a plurality of crescent-shaped reinforcing members and a plurality of carcass layers. The sidewall supporting complexes are realized by providing first and second partial carcass layers along with a filler rubber portion and a second crescent-shaped reinforcing member, which can be formed by a separate tire building operation. The sidewall protecting complexes can be formed in a similar operation. The run-flat tire of this invention can be realized within standard production rates for building tires.The inflated vs. deflated performance tradeoffs in ride comfort, handling, radial stiffness and endurance of the tire are substantially maintained with improved mass and rolling resistance over previous run-flat tires. This is accomplished with a run-flat tire having relatively small weight increases over a standard tire and with a rim that can be used interchangeably with the standard tire.
Abstract:
Disclosed is a transfer device and a method for transferring a strip to a tire building drum, wherein the transfer device includes a transfer wheel that is rotatable about a wheel axis, a base for supporting the transfer wheel and a drive for moving the transfer wheel relative to the base in an application direction perpendicular to the wheel axis, wherein the transfer device further includes an overload protection mechanism that enables the transfer wheel to move with respect to the base in a retraction direction opposite to the application direction irrespective of the drive.
Abstract:
Disclosed is a transfer wheel, a transfer device and a method for transferring a strip, in particular a run-flat reinforcement strip or a sidewall strip, to a tire building drum, wherein the transfer wheel defines a retaining area that is divided into a first end section for retaining the leading end, a second end section for retaining the trailing end and a main section for supporting the strip body. The transfer wheel has a first mounting member that defines first mounting positions for receiving a first group of retaining segments at the first end section, wherein the first group of retaining segments includes first body retaining segments for retaining the strip body and a first end retaining segment for retaining the leading end, wherein the first mounting member is arranged for interchangeably receiving one first body retaining segment or the first end retaining segment in each first mounting position.
Abstract:
A method of assembling a tire having one or more reinforcements or supporting inserts in the sidewalls is provided. The reinforcements are positioned onto one or more air impermeable layers. One or more reinforcing plies are positioned over the reinforcing supports and suspended therebetween. A gas pressure is used to expand the one or more air impermeable layers away from the forming drum and against a reinforcing ply. As such, the creases or wrinkles in the one or more reinforcing plies can be avoided along with other non-uniformities such as deradialization and/or an uneven overlap where the ends of a ply are joined.
Abstract:
A tire includes at least one body defining a plurality of body ply layers, and a toroidal element located between the body ply layers. The toroidal element includes inner and outer regions formed by the body ply layers, and a central region formed by an inner rubber component located between the body ply layers. At least a portion of the central region is more elastic than the inner and outer regions. The toroidal element includes a first sidewall portion extending along at least a portion of the first sidewall region of the tire, and a second sidewall portion extending along at least a portion of the second sidewall region of the tire. The toroidal element is pre-stressed such that the first sidewall portion of the toroidal element exerts a first axially outward force, and such that the second sidewall portion of the toroidal element exerts a second axially outward force.
Abstract:
Variable-diameter building drum intended for the manufacture of a green tire having a generally cylindrical receiving surface formed of radially mobile sectors and bearing elements the radially external part of which constitutes the receiving surface, the receiving surface comprising at least one circular groove containing an elastic circumferential sleeve which is held radially away from the bottom of the groove by pushers able to move radially with respect to the mobile sectors so as to align the radially external surface of the sleeve with the receiving surface when the drum is brought to a first laying diameter, and which is pressed against the bottom of the groove under the effect of circumferential elastic tensions when the drum is placed at a laying diameter greater than the said first laying diameter. Disengageable locks are able to keep the pushers in the position in which the radially external surface of the sleeve is aligned with the receiving surface regardless of the diameter to which the said receiving surface is brought.
Abstract:
On a building drum, anchoring structures to beads, carcass plies, a belt structure and/or other annular composite components are sequentially assembled with a liner, sidewalls, sidewall inserts, under-belt inserts or other annular elastomer components. Each of the sidewall inserts, sidewalls, or under-belt inserts is made as a one piece construction in a service station operating far away from the building drum for storage on a movable storing device. Actuating members operating on the movable storing device carry the annular elastomer components from the service station to the building drum. A transfer member picks up the annular elastomer components from the movable storing device to transfer them to the building drum.
Abstract:
On a building drum, anchoring structures to beads, carcass plies, a belt structure and/or other annular composite components are sequentially assembled with a liner, sidewalls, sidewall inserts, under-belt inserts or other annular elastomer components. Each of the sidewall inserts, sidewalls, or under-belt inserts is made as a one piece construction in a service station operating far away from the building drum for storage on a movable storing device. Actuating members operating on the movable storing device carry the annular elastomer components from the service station to the building drum. A transfer member picks up the annular elastomer components from the movable storing device to transfer them to the building drum.