Apparatus and Techniques for Electronic Device Encapsulation

    公开(公告)号:US20170232462A1

    公开(公告)日:2017-08-17

    申请号:US15421190

    申请日:2017-01-31

    Applicant: Kateeva, Inc.

    Abstract: Apparatus and techniques for use in manufacturing a light emitting device, such as an organic light emitting diode (OLED) device can include using one or more modules having a controlled environment. The controlled environment can be maintained at a pressure at about atmospheric pressure or above atmospheric pressure. The modules can be arranged to provide various processing regions and to facilitate printing or otherwise depositing one or more patterned organic layers of an OLED device, such as an organic encapsulation layer (OEL) of an OLED device. In an example, uniform support for a substrate can be provided at least in part using a gas cushion, such as during one or more of a printing, holding, or curing operation comprising an OEL fabrication process. In another example, uniform support for the substrate can be provided using a distributed vacuum region, such as provided by a porous medium.

    Techniques For Edge Management Of Printed Layers In A Flat Panel Display
    47.
    发明申请
    Techniques For Edge Management Of Printed Layers In A Flat Panel Display 有权
    平板显示器中印刷层边缘管理技术

    公开(公告)号:US20170054078A1

    公开(公告)日:2017-02-23

    申请号:US15279261

    申请日:2016-09-28

    Applicant: Kateeva, Inc.

    Abstract: An ink jet process is used to deposit a material layer to a desired thickness. Layout data is converted to per-cell grayscale values, each representing ink volume to be locally delivered. The grayscale values are used to generate a halftone pattern to deliver variable ink volume (and thickness) to the substrate. The halftoning provides for a relatively continuous layer (e.g., without unintended gaps or holes) while providing for variable volume and, thus, contributes to variable ink/material buildup to achieve desired thickness. The ink is jetted as liquid or aerosol that suspends material used to form the material layer, for example, an organic material used to form an encapsulation layer for a flat panel device. The deposited layer is then cured or otherwise finished to complete the process.

    Abstract translation: 使用喷墨工艺将材料层沉积到期望的厚度。 布局数据被转换为每单元格灰度值,每个值表示要本地传送的墨水量。 灰度值用于产生半色调图案,以将可变墨水体积(和厚度)输送到基底。 半色调提供相对连续的层(例如,没有非预期的间隙或孔),同时提供可变体积,并因此有助于可变的油墨/材料积聚以实现期望的厚度。 油墨被喷射成液体或气溶胶,其悬挂用于形成材料层的材料,例如用于形成平板装置的封装层的有机材料。 然后将沉积层固化或以其它方式完成以完成该过程。

    Techniques for print ink droplet measurement and control to deposit fluids within precise tolerances
    48.
    发明授权
    Techniques for print ink droplet measurement and control to deposit fluids within precise tolerances 有权
    用于打印墨滴测量和控制以在精确公差内沉积流体的技术

    公开(公告)号:US09352561B2

    公开(公告)日:2016-05-31

    申请号:US14340403

    申请日:2014-07-24

    Applicant: Kateeva, Inc.

    Abstract: An ink printing process employs per-nozzle droplet volume measurement and processing software that plans droplet combinations to reach specific aggregate ink fills per target region, guaranteeing compliance with minimum and maximum ink fills set by specification. In various embodiments, different droplet combinations are produced through different printhead/substrate scan offsets, offsets between printheads, the use of different nozzle drive waveforms, and/or other techniques. These combinations can be based on repeated, rapid droplet measurements that develop understandings for each nozzle of means and spreads for expected droplet volume, velocity and trajectory, with combinations of droplets being planned based on these statistical parameters. Optionally, random fill variation can be introduced so as to mitigate Mura effects in a finished display device. The disclosed techniques have many possible applications.

    Abstract translation: 油墨印刷工艺采用每喷嘴液滴体积测量和处理软件,其计划液滴组合以达到每个目标区域的特定聚集油墨填充,从而保证符合规格设定的最小和最大油墨填充量。 在各种实施例中,通过不同的打印头/衬底扫描偏移,打印头之间的偏移,使用不同喷嘴驱动波形和/或其他技术来产生不同的液滴组合。 这些组合可以基于重复的快速液滴测量,其基于这些统计参数来计算液滴的组合,从而为每个喷嘴的装置和预期的液滴体积,速度和轨迹展开了理解。 可选地,可以引入随机填充变化,以便减轻完成的显示设备中的Mura效应。 所公开的技术具有许多可能的应用。

    Techniques for Arrayed Printing of a Permanent Layer with Improved Speed and Accuracy
    50.
    发明申请
    Techniques for Arrayed Printing of a Permanent Layer with Improved Speed and Accuracy 有权
    用改进的速度和精度对永久层进行阵列印刷的技术

    公开(公告)号:US20150298153A1

    公开(公告)日:2015-10-22

    申请号:US14788609

    申请日:2015-06-30

    Applicant: Kateeva, Inc.

    Abstract: A repeatable manufacturing process uses a printer to deposits liquid for each product carried by a substrate to form respective thin films. The liquid is dried, cured or otherwise processed to form from the liquid a permanent layer of each respective product. To perform printing, each newly-introduced substrate is roughly mechanically aligned, with an optical system detecting sub-millimeter misalignment, and with software correcting for misalignment. Rendering of adjusted data is performed such that nozzles are variously assigned dependent on misalignment to deposit droplets in a regulated manner, to ensure precise deposition of liquid for each given area of the substrate. For example, applied to the manufacture of flat panel displays, software ensures that exactly the right amount of liquid is deposited for each “pixel” of the display, to minimize likelihood of visible discrepancies in the resultant display.

    Abstract translation: 可重复的制造方法使用打印机来沉积由衬底承载的每种产品的液体以形成相应的薄膜。 将液体干燥,固化或以其它方式处理,以从液体形成每个相应产品的永久层。 为了执行打印,每个新引入的基板大致机械对准,其中光学系统检测到亚毫米的未对准,并且用于校正不对准的软件。 执行调整数据的渲染,使得喷嘴根据不对准而被不同地分配,以调节的方式沉积液滴,以确保基板的每个给定区域的液体的精确沉积。 例如,应用于平板显示器的制造,软件确保为显示器的每个“像素”精确地沉积适量的液体,以最小化所得显示器中可见差异的可能性。

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