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公开(公告)号:US11264276B2
公开(公告)日:2022-03-01
申请号:US16659734
申请日:2019-10-22
Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
Inventor: Shyng-Tsong Chen , Terry A. Spooner
IPC: H01L21/768 , H01L23/528 , H01L23/522
Abstract: A method is presented for forming self-aligned vias by employing a top level line pattern. The method includes forming first conductive lines within a first dielectric material, recessing one conductive line of the conductive lines to define a first opening, filling the first opening with a second dielectric material, and forming a sacrificial block perpendicular to and in direct contact with a non-recessed first conductive line. The method further includes forming a single via directly underneath the sacrificial block by recessing the non-recessed first conductive line, removing the sacrificial block to define a second opening, and filling the second opening with a conductive material to define a second conductive line such that the single via aligns to both the non-recessed first conductive line and the second conductive line.
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公开(公告)号:US11227792B2
公开(公告)日:2022-01-18
申请号:US16576712
申请日:2019-09-19
Applicant: International Business Machines Corporation
Inventor: Chih-Chao Yang , Terry A. Spooner , Koichi Motoyama , Shyng-Tsong Chen
IPC: H01L21/768 , H01L23/522 , H01L23/528
Abstract: Back end of line metallization structures and methods for fabricating self-aligned vias. The structures generally include a first interconnect structure disposed above a substrate. The first interconnect structure includes a metal line formed in a first interlayer dielectric. A second interconnect structure overlies the first interconnect structure. The second interconnect structure includes a second cap layer on the first interlayer dielectric, a second interlayer dielectric thereon, and at least one self-aligned via in the second interlayer dielectric conductively coupled to at least a portion of the metal line of the first interconnect structure, wherein any misalignment of the at least one self-aligned via results in the at least one self-aligned via landing on both the metal line of the first interconnect structure and the second cap layer. The second cap layer is an insulating material.
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公开(公告)号:US20210090942A1
公开(公告)日:2021-03-25
申请号:US16576712
申请日:2019-09-19
Applicant: International Business Machines Corporation
Inventor: Chih-Chao Yang , Terry A. Spooner , Koichi Motoyama , Shyng-Tsong Chen
IPC: H01L21/768 , H01L23/528 , H01L23/522
Abstract: Back end of line metallization structures and methods for fabricating self-aligned vias. The structures generally include a first interconnect structure disposed above a substrate. The first interconnect structure includes a metal line formed in a first interlayer dielectric. A second interconnect structure overlies the first interconnect structure. The second interconnect structure includes a second cap layer on the first interlayer dielectric, a second interlayer dielectric thereon, and at least one self-aligned via in the second interlayer dielectric conductively coupled to at least a portion of the metal line of the first interconnect structure, wherein any misalignment of the at least one self-aligned via results in the at least one self-aligned via landing on both the metal line of the first interconnect structure and the second cap layer. The second cap layer is an insulating material.
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公开(公告)号:US10923575B2
公开(公告)日:2021-02-16
申请号:US16546351
申请日:2019-08-21
Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
Inventor: Lawrence A. Clevenger , Junli Wang , Kirk D. Peterson , Baozhen Li , Terry A. Spooner , John E. Sheets, II
IPC: H01L29/417 , H01L29/45 , H01L29/66 , H01L21/768 , H01L29/78
Abstract: According to an embodiment of the present invention, a method for forming contacts includes forming an oxide layer over and along a first liner layer. A first spacer layer is formed along the first liner layer opposing the oxide layer. A work function metal layer is formed along the first spacer layer opposing the first liner layer. A gate is formed on and along the work function metal opposing the first spacer. A second spacer layer is formed on the oxide layer. Portions of the oxide layer, the first liner layer, the first spacer, the work function metal layer and the second spacer layer are removed which forms a recess between the gate and the first spacer layer. A second liner layer is deposited in the recess. A low-resistance metal is deposited in the removed portions to form the first contact.
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公开(公告)号:US10468491B1
公开(公告)日:2019-11-05
申请号:US16026337
申请日:2018-07-03
Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
Inventor: Lawrence A. Clevenger , Junli Wang , Kirk D. Peterson , Baozhen Li , Terry A. Spooner , John E. Sheets, II
IPC: H01L21/768 , H01L29/45 , H01L29/66 , H01L29/417 , H01L29/78
Abstract: According to an embodiment of the present invention, a method for forming contacts includes forming an oxide layer over and along a first liner layer. A first spacer layer is formed along the first liner layer opposing the oxide layer. A work function metal layer is formed along the first spacer layer opposing the first liner layer. A gate is formed on and along the work function metal opposing the first spacer. A second spacer layer is formed on the oxide layer. Portions of the oxide layer, the first liner layer, the first spacer, the work function metal layer and the second spacer layer are removed which forms a recess between the gate and the first spacer layer. A second liner layer is deposited in the recess. A low-resistance metal is deposited in the removed portions to form the first contact.
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公开(公告)号:US10460990B2
公开(公告)日:2019-10-29
申请号:US15800438
申请日:2017-11-01
Applicant: International Business Machines Corporation
Inventor: Lawrence A. Clevenger , Baozhen Li , Kirk D. Peterson , Terry A. Spooner , Junli Wang
IPC: H01L21/768 , H01L23/532 , H01L23/522
Abstract: A semiconductor device and method of making the same, wherein in accordance with an embodiment of the present invention, the device includes a first conductive line including a first conductive material, and a second conductive line including a second conductive material. A via connects the first conductive line to the second conductive line, wherein the via includes conductive via material, wherein the via material top surface is coated with a liner material, wherein the via is a bottomless via.
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公开(公告)号:US10395977B2
公开(公告)日:2019-08-27
申请号:US15396961
申请日:2017-01-03
Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
Inventor: Benjamin D. Briggs , Lawrence A. Clevenger , Michael Rizzolo , Terry A. Spooner , Theodorus E. Standaert
IPC: H01L21/768 , H01L21/31 , H01L21/311 , H01L21/3105 , H01L21/033 , H01L23/522 , H01L23/532
Abstract: A method of forming via openings that includes forming sidewall spacers on a plurality of mandrels that are overlying a hardmask layer that is present on an interlevel dielectric layer. Etching the hardmask layer using a portion of the sidewall spacers and the plurality of mandrels to form a first pillar of hardmask material. The interlevel dielectric layer is etched using the first pillar of hardmask material as a mask to define a first via opening. The plurality of mandrels are removed. The hardmask layer is etched using the spacers to define a second pillar of hardmask material. The interlevel dielectric layer is etched using the second pillar of hardmask material to provide a second via opening.
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公开(公告)号:US10361153B2
公开(公告)日:2019-07-23
申请号:US15797539
申请日:2017-10-30
Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
Inventor: Lawrence A. Clevenger , Roger A. Quon , Terry A. Spooner , Wei Wang , Chih-Chao Yang
IPC: H01L21/311 , H01L21/768 , H01L23/522 , H01L23/528 , H01L23/532
Abstract: Methods of forming vias include nitridizing exposed surfaces of a first layer and an exposed surface of a conductor underlying the first layer to form a layer of nitridation at said exposed surfaces. Material from the layer of nitridation at the exposed surface of the underlying conductor is etched away. The exposed surface of the underlying conductor is etched away to form a recessed area in the underlying conductor after etching away material from the layer of nitridation. A conductive via that forms a conductive contact with the underlying conductor is formed.
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公开(公告)号:US20180315703A1
公开(公告)日:2018-11-01
申请号:US16014362
申请日:2018-06-21
Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
Inventor: Lawrence A. Clevenger , Roger A. Quon , Terry A. Spooner , Wei Wang , Chih -Chao Yang
IPC: H01L23/522 , H01L21/768 , H01L23/532 , H01L23/528 , H01L21/311
CPC classification number: H01L23/5226 , H01L21/31116 , H01L21/76805 , H01L21/76814 , H01L21/76826 , H01L21/76831 , H01L21/76849 , H01L21/76879 , H01L23/528 , H01L23/5283 , H01L23/53204 , H01L23/53238 , H01L23/5329 , H01L23/53295
Abstract: A conductive interface includes a first conductor having a recessed area in least one surface. A dielectric layer has a trench positioned over the first conductor. A nitridized layer is formed on a top surface of the first conductor around the recessed area, to a depth on the first conductor that is shallower than a depth of the recessed area. A second conductor is formed in the trench and the recessed area to form a conductive contact with the first conductor.
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公开(公告)号:US10068846B2
公开(公告)日:2018-09-04
申请号:US15444933
申请日:2017-02-28
Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
Inventor: Lawrence A. Clevenger , Roger A. Quon , Terry A. Spooner , Wei Wang , Chih-Chao Yang
IPC: H01L23/522 , H01L23/528 , H01L23/532 , H01L21/768 , H01L21/311
Abstract: Conductive contacts include a first conductor disposed within a first dielectric layer, the first conductor having a recessed area in least one surface. A second dielectric layer is formed over the first dielectric layer, comprising a trench positioned over the first conductor. A second conductor is formed in the trench and the recessed area to form a conductive contact with the first conductor.
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