公开(公告)号：US20240387679A1

公开(公告)日：2024-11-21

申请号：US18787716

申请日：2024-07-29

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chia-Ching Lee ,  Hung-Chin Chung ,  Chung-Chiang Wu ,  Hsuan-Yu Tung ,  Kuan-Chang Chiu ,  Chien-Hao Chen ,  Chi On Chui

IPC: H01L29/49 ,  H01L21/28 ,  H01L21/8234 ,  H01L21/8238 ,  H01L29/40 ,  H01L29/66 ,  H01L29/78

Abstract: A semiconductor device and method of manufacture are provided. In some embodiments a treatment process is utilized to treat a work function layer. The treatment prevents excessive oxidation of the work function layer during subsequent processing steps, such as application of a subsequent photoresist material, thereby allowing the work function layer to be thinner than otherwise.

公开(公告)号：US12148810B2

公开(公告)日：2024-11-19

申请号：US18154087

申请日：2023-01-13

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Shih-Hang Chiu ,  Chung-Chiang Wu ,  Jo-Chun Hung ,  Wei-Cheng Wang ,  Kuan-Ting Liu ,  Chi On Chui

IPC: H01L29/49 ,  H01L21/02 ,  H01L21/28 ,  H01L21/8238 ,  H01L27/092 ,  H01L29/06 ,  H01L29/423 ,  H01L29/66 ,  H01L29/786

Abstract: Semiconductor devices having improved gate electrode structures and methods of forming the same are disclosed. In an embodiment, a semiconductor device includes a gate structure over a semiconductor substrate, the gate structure including a high-k dielectric layer; an n-type work function layer over the high-k dielectric layer; an anti-reaction layer over the n-type work function layer, the anti-reaction layer including a dielectric material; a p-type work function layer over the anti-reaction layer, the p-type work function layer covering top surfaces of the anti-reaction layer; and a conductive cap layer over the p-type work function layer.

公开(公告)号：US12142531B2

公开(公告)日：2024-11-12

申请号：US17661576

申请日：2022-05-02

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Cheng-Yen Tsai ,  Chung-Chiang Wu ,  Tai-Wei Hwang ,  Hung-Chin Chung ,  Wei-Chin Lee ,  Da-Yuan Lee ,  Ching-Hwanq Su ,  Yin-Chuan Chuang ,  Kuan-Ting Liu

IPC: H01L21/8234 ,  H01L21/02 ,  H01L27/088 ,  H01L29/51

Abstract: Embodiments disclosed herein relate to a pre-deposition treatment of materials utilized in metal gates of different transistors on a semiconductor substrate. In an embodiment, a method includes exposing a first metal-containing layer of a first device and a second metal-containing layer of a second device to a reactant to form respective monolayers on the first and second metal-containing layers. The first and second devices are on a substrate. The first device includes a first gate structure including the first metal-containing layer. The second device includes a second gate structure including the second metal-containing layer different from the second metal-containing layer. The monolayers on the first and second metal-containing layers are exposed to an oxidant to provide a hydroxyl group (—OH) terminated surface for the monolayers. Thereafter, a third metal-containing layer is formed on the —OH terminated surfaces of the monolayers on the first and second metal-containing layers.

公开(公告)号：US20240304725A1

公开(公告)日：2024-09-12

申请号：US18669624

申请日：2024-05-21

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Yu-Sheng Wang ,  Chi-Cheng Hung ,  Chia-Ching Lee ,  Chung-Chiang Wu ,  Ching-Hwanq Su

IPC: H01L29/78 ,  H01L29/49 ,  H01L29/51 ,  H01L29/66

CPC classification number: H01L29/7851 ,  H01L29/4966 ,  H01L29/66545 ,  H01L29/66795 ,  H01L29/513 ,  H01L29/517 ,  H01L29/665

Abstract: A method includes forming a first semiconductor fin protruding from a substrate and forming a gate stack over the first semiconductor fin. Forming the gate stack includes depositing a gate dielectric layer over the first semiconductor fin, depositing a first seed layer over the gate dielectric layer, depositing a second seed layer over the first seed layer, wherein the second seed layer has a different structure than the first seed layer, and depositing a conductive layer over the second seed layer, wherein the first seed layer, the second seed layer, and the conductive layer include the same conductive material. The method also includes forming source and drain regions adjacent the gate stack.

公开(公告)号：US12087767B2

公开(公告)日：2024-09-10

申请号：US18068647

申请日：2022-12-20

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Kuan-Chang Chiu ,  Chia-Ching Lee ,  Chien-Hao Chen ,  Hung-Chin Chung ,  Hsien-Ming Lee ,  Chi On Chui ,  Hsuan-Yu Tung ,  Chung-Chiang Wu

IPC: H01L27/088 ,  H01L21/8234 ,  H01L29/417 ,  H01L29/423 ,  H01L29/66 ,  H01L29/78

CPC classification number: H01L27/0886 ,  H01L21/823431 ,  H01L29/41791 ,  H01L29/42372 ,  H01L29/6681 ,  H01L29/785

Abstract: A structure includes a semiconductor substrate including a first semiconductor region and a second semiconductor region, a first transistor in the first semiconductor region, and a second transistor in the second semiconductor region. The first transistor includes a first gate dielectric over the first semiconductor region, a first work function layer over and contacting the first gate dielectric, and a first conductive region over the first work function layer. The second transistor includes a second gate dielectric over the second semiconductor region, a second work function layer over and contacting the second gate dielectric, wherein the first work function layer and the second work function layer have different work functions, and a second conductive region over the second work function layer.

公开(公告)号：US20240162349A1

公开(公告)日：2024-05-16

申请号：US18421681

申请日：2024-01-24

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chung-Chiang Wu ,  Po-Cheng Chen ,  Kuo-Chan Huang ,  Hung-Chin Chung ,  Hsien-Ming Lee ,  Chien-Hao Chen

IPC: H01L29/78 ,  H01L21/8234 ,  H01L27/088 ,  H01L29/40 ,  H01L29/423 ,  H01L29/49 ,  H01L29/66

CPC classification number: H01L29/7851 ,  H01L21/823431 ,  H01L27/0886 ,  H01L29/401 ,  H01L29/42372 ,  H01L29/4966 ,  H01L29/66545

Abstract: A device includes a semiconductor fin, and a gate stack on sidewalls and a top surface of the semiconductor fin. The gate stack includes a high-k dielectric layer, a work-function layer overlapping a bottom portion of the high-k dielectric layer, and a blocking layer overlapping a second bottom portion of the work-function layer. A low-resistance metal layer overlaps and contacts the work-function layer and the blocking layer. The low-resistance metal layer has a resistivity value lower than second resistivity values of both of the work-function layer and the blocking layer. A gate spacer contacts a sidewall of the gate stack.

公开(公告)号：US20240063061A1

公开(公告)日：2024-02-22

申请号：US18499650

申请日：2023-11-01

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Han Tsai ,  Chung-Chiang Wu ,  Cheng-Lung Hung ,  Weng Chang ,  Chi On Chui

IPC: H01L21/8234 ,  H01L21/28 ,  H01L27/088 ,  H01L29/49

CPC classification number: H01L21/82345 ,  H01L21/28088 ,  H01L21/823431 ,  H01L27/0886 ,  H01L29/4966

Abstract: A method includes forming a gate dielectric on a semiconductor region, depositing a work-function layer over the gate dielectric, depositing a silicon layer over the work-function layer, and depositing a glue layer over the silicon layer. The work-function layer, the silicon layer, and the glue layer are in-situ deposited. The method further includes depositing a filling-metal over the glue layer; and performing a planarization process, wherein remaining portions of the glue layer, the silicon layer, and the work-function layer form portions of a gate electrode.

公开(公告)号：US20240021471A1

公开(公告)日：2024-01-18

申请号：US18359016

申请日：2023-07-26

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chung-Chiang Wu ,  Hsueh Wen Tsau ,  Chia-Ching Lee ,  Cheng-Lung Hung ,  Ching-Hwanq Su

IPC: H01L21/768 ,  H01L29/66 ,  H01L23/532 ,  H01L29/78 ,  H01L23/535

CPC classification number: H01L21/76871 ,  H01L29/66795 ,  H01L21/76805 ,  H01L21/76843 ,  H01L21/76862 ,  H01L23/53266 ,  H01L21/76889 ,  H01L21/76895 ,  H01L29/7851 ,  H01L23/535 ,  H01L21/7684

Abstract: A method includes forming an opening in a dielectric layer, depositing a seed layer in the opening, wherein first portions of the seed layer have a first concentration of impurities, exposing the first portions of the seed layer to a plasma, wherein after exposure to the plasma the first portions have a second concentration of impurities that is less than the first concentration of impurities, and filling the opening with a conductive material to form a conductive feature. In an embodiment, the seed layer includes tungsten, and the conductive material includes tungsten. In an embodiment, the impurities include boron.

公开(公告)号：US11842928B2

公开(公告)日：2023-12-12

申请号：US17809944

申请日：2022-06-30

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Han Tsai ,  Chung-Chiang Wu ,  Cheng-Lung Hung ,  Weng Chang ,  Chi On Chui

IPC: H01L21/8234 ,  H01L21/28 ,  H01L27/088 ,  H01L29/49

CPC classification number: H01L21/82345 ,  H01L21/28088 ,  H01L21/823431 ,  H01L27/0886 ,  H01L29/4966

Abstract: A method includes forming a gate dielectric on a semiconductor region, depositing a work-function layer over the gate dielectric, depositing a silicon layer over the work-function layer, and depositing a glue layer over the silicon layer. The work-function layer, the silicon layer, and the glue layer are in-situ deposited. The method further includes depositing a filling-metal over the glue layer; and performing a planarization process, wherein remaining portions of the glue layer, the silicon layer, and the work-function layer form portions of a gate electrode.

公开(公告)号：US11769694B2

公开(公告)日：2023-09-26

申请号：US17869462

申请日：2022-07-20

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chung-Chiang Wu ,  Hsueh Wen Tsau ,  Chia-Ching Lee ,  Cheng-Lung Hung ,  Ching-Hwanq Su

IPC: H01L21/768 ,  H01L29/66 ,  H01L23/532 ,  H01L29/78 ,  H01L23/535

CPC classification number: H01L21/76871 ,  H01L21/7684 ,  H01L21/76805 ,  H01L21/76843 ,  H01L21/76862 ,  H01L21/76889 ,  H01L21/76895 ,  H01L23/535 ,  H01L23/53266 ,  H01L29/66795 ,  H01L29/7851

Abstract: A method includes forming an opening in a dielectric layer, depositing a seed layer in the opening, wherein first portions of the seed layer have a first concentration of impurities, exposing the first portions of the seed layer to a plasma, wherein after exposure to the plasma the first portions have a second concentration of impurities that is less than the first concentration of impurities, and filling the opening with a conductive material to form a conductive feature. In an embodiment, the seed layer includes tungsten, and the conductive material includes tungsten. In an embodiment, the impurities include boron.