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公开(公告)号:US11776109B2
公开(公告)日:2023-10-03
申请号:US17388961
申请日:2021-07-29
Applicant: Applied Materials, Inc.
Inventor: Nojan Motamedi , Dominic J. Benvegnu , Boguslaw A. Swedek , Martin A. Josefowicz
CPC classification number: G06T7/0006 , G01B11/06 , G06T5/009 , H01L21/67253 , G01B2210/56 , G06T2207/10024 , G06T2207/20208 , G06T2207/30148
Abstract: A layer thickness measurement system includes a support to hold a substrate, an optical sensor to capture a color image of at least a portion of the substrate, and a controller. The controller is configured to receive the color image from the optical sensor, perform a color correction on the color image to generate an adjusted color image having increased color contrast, determine a coordinate of the pixel in a coordinate space of at least two dimensions including a first color channel and a second color channel from color data in the adjusted color image for each of the adjusted color image, and calculate a value representative of a thickness based on the coordinate of the pixel of the adjusted color image in the coordinate space.
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公开(公告)号:US11699595B2
公开(公告)日:2023-07-11
申请号:US17185876
申请日:2021-02-25
Applicant: Applied Materials, Inc.
Inventor: Dominic J. Benvegnu , Jun Qian , Boguslaw A. Swedek , Thomas H. Osterheld
IPC: B24B37/005 , H01L21/321 , B08B7/00
CPC classification number: H01L21/3212 , B08B7/0035 , B24B37/005
Abstract: A substrate cleaning system includes a cleaner module to clean a substrate after polishing of the substrate, a drier module to dry the substrate after cleaning by the cleaner module, a substrate support movable along a first axis from a first position in the drier module to a second position outside the drier module, and an in-line metrology station including a line-scan camera positioned to scan the substrate as the substrate is held by the substrate support and the substrate support is between the first position to the second position. The first axis is substantially parallel to a face of the substrate as held in by the substrate support.
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公开(公告)号:US11577356B2
公开(公告)日:2023-02-14
申请号:US16554427
申请日:2019-08-28
Applicant: Applied Materials, Inc.
Inventor: Benjamin Cherian , Jun Qian , Nicholas Wiswell , Dominic J. Benvegnu , Boguslaw A. Swedek , Thomas H. Osterheld
IPC: G06N3/02 , B24B37/013 , G06N3/084
Abstract: During chemical mechanical polishing of a substrate, a signal value that depends on a thickness of a layer in a measurement spot on a substrate undergoing polishing is determined by a first in-situ monitoring system. An image of at least the measurement spot of the substrate is generated by a second in-situ imaging system. Machine vision processing, e.g., a convolutional neural network, is used to determine a characterizing value for the measurement spot based on the image. Then a measurement value is calculated based on both the characterizing value and the signal value.
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74.
公开(公告)号:US20220371152A1
公开(公告)日:2022-11-24
申请号:US17325364
申请日:2021-05-20
Applicant: Applied Materials, Inc.
Inventor: Benjamin Cherian , Dominic J. Benvegnu , Harry Q. Lee
IPC: B24B37/013 , H01L21/66 , H01L21/321 , H03H17/02
Abstract: Determining a thickness of a layer on a wafer during a semiconductor process may include executing the process on the layer on the wafer; monitoring the wafer during the process with an in-situ spectrographic monitoring system to generate spectral data reflected from the wafer; applying a bandpass filter operation to the spectral data to generate filtered spectral data, where the bandpass filter may be configured to pass a frequency range corresponding to the layer on the wafer; and matching the filtered spectral data to a reference filtered spectral data, where the reference filtered spectral data may have been filtered using the bandpass filter operation, and the reference filtered spectral data may be associated with a thickness of the layer.
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公开(公告)号:US20220285227A1
公开(公告)日:2022-09-08
申请号:US17680165
申请日:2022-02-24
Applicant: Applied Materials, Inc.
Inventor: Dominic J. Benvegnu , Nojan Motamedi
IPC: H01L21/66 , H01L21/306 , G01N21/95 , G06T7/00 , G06T7/10
Abstract: A method of classification of a film non-uniformity on a substrate includes obtaining a color image of a substrate with the color image comprising a plurality of color channels, obtaining a standard color for the color image of the substrate, for each respective pixel along a path in the color image determining a difference vector between the a color of the respective pixel and the standard color to generate a sequence of difference vectors, and sorting the pixels along the path into a plurality of regions including at least one normal region and at least one abnormal region based on the sequence of difference vectors, including comparing a multiplicity of the difference vectors in the sequence to a threshold.
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公开(公告)号:US20220270889A1
公开(公告)日:2022-08-25
申请号:US17185876
申请日:2021-02-25
Applicant: Applied Materials, Inc.
Inventor: Dominic J. Benvegnu , Jun Qian , Boguslaw A. Swedek , Thomas H. Osterheld
IPC: H01L21/321 , B24B37/005 , B08B7/00
Abstract: A substrate cleaning system includes a cleaner module to clean a substrate after polishing of the substrate, a drier module to dry the substrate after cleaning by the cleaner module, a substrate support movable along a first axis from a first position in the drier module to a second position outside the drier module, and an in-line metrology station including a line-scan camera positioned to scan the substrate as the substrate is held by the substrate support and the substrate support is between the first position to the second position. The first axis is substantially parallel to a face of the substrate as held in by the substrate support.
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77.
公开(公告)号:US20210407066A1
公开(公告)日:2021-12-30
申请号:US17359345
申请日:2021-06-25
Applicant: Applied Materials, Inc.
Inventor: Sivakumar Dhandapani , Arash Alahgholipouromrani , Dominic J. Benvegnu , Jun Qian , Kiran Lall Shrestha
IPC: G06T7/00 , G06T7/60 , B24B37/013
Abstract: A neural network is trained for use in a substrate thickness measurement system by obtaining ground truth thickness measurements of a top layer of a calibration substrate at a plurality of locations, each location at a defined position for a die being fabricated on the substrate. A plurality of color images of the calibration substrate are obtained, each color image corresponding to a region for a die being fabricated on the substrate. A neural network is trained to convert color images of die regions from an in-line substrate imager to thickness measurements for the top layer in the die region. The training is performed using training data that includes the plurality of color images and ground truth thickness measurements with each respective color image paired with a ground truth thickness measurement for the die region associated with the respective color image.
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公开(公告)号:US11100628B2
公开(公告)日:2021-08-24
申请号:US16414709
申请日:2019-05-16
Applicant: Applied Materials, Inc.
Inventor: Nojan Motamedi , Dominic J. Benvegnu , Boguslaw A. Swedek , Martin A. Josefowicz
Abstract: A layer thickness measurement system includes a support to hold a substrate, an optical sensor to capture a color image of at least a portion of the substrate, and a controller. The controller is configured to receive the color image from the optical sensor, store a function that provides a value representative of a thickness as a function of position along a predetermined path in a coordinate space of at least two dimensions including a first color channel and a second color channel, for a pixel of the color image determine a coordinate of the pixel in the coordinate space from color data in the color image, determine a position of a point on the predetermined path that is closest to the coordinate, and calculate a value representative of a thickness from the function and the position of the point on the predetermined path.
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公开(公告)号:US20210248730A1
公开(公告)日:2021-08-12
申请号:US17242158
申请日:2021-04-27
Applicant: Applied Materials, Inc.
Inventor: Dominic J. Benvegnu
IPC: G06T7/00 , G06T7/90 , B24B37/013 , H01L21/67 , H04N5/225 , H01L21/677 , H04N9/07
Abstract: A metrology system for obtaining a measurement representative of a thickness of a layer on a substrate includes a camera positioned to capture a color image of at least a portion of the substrate. A controller is configured to receive the color image from the camera, store a predetermined path in a coordinate space of at least two dimension including a first color channel and a second color channel, store a function that provides a value representative of a thickness as a function of a position on the predetermined path, determine a coordinate of a pixel in the coordinate space from color data in the color image for the pixel, determine a position of a point on the predetermined path that is closest to the coordinate of the pixel, and calculate a value representative of a thickness from the function and the position of the point on the predetermined path.
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公开(公告)号:US11072050B2
公开(公告)日:2021-07-27
申请号:US16050442
申请日:2018-07-31
Applicant: Applied Materials, Inc.
Inventor: Boyi Fu , Sivapackia Ganapathiappan , Daniel Redfield , Rajeev Bajaj , Ashwin Chockalingam , Dominic J. Benvegnu , Mario Dagio Cornejo , Mayu Yamamura , Nag B. Patibandla , Ankit Vora
Abstract: Embodiments of the present disclosure provide for polishing pads that include at least one endpoint detection (EPD) window disposed through the polishing pad material, and methods of forming thereof. In one embodiment a method of forming a polishing pad includes forming a first layer of the polishing pad by dispensing a first precursor composition and a window precursor composition, the first layer comprising at least portions of each of a first polishing pad element and a window feature, and partially curing the dispensed first precursor composition and the dispensed window precursor composition disposed within the first layer.
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