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公开(公告)号:US20240185058A1
公开(公告)日:2024-06-06
申请号:US18075216
申请日:2022-12-05
Applicant: Applied Materials, Inc.
Inventor: Nojan Motamedi , Dominic J. Benvegnu , Kiran L. Shrestha
IPC: G06N3/08
CPC classification number: G06N3/08
Abstract: A machine-learning model may be used to estimate a film thickness from a spectral image captured from a semiconductor substrate during processing. Instead of using actual measurements from physical substrates to train the model, simulated images may be generated for a wide variety of predefined thickness profiles. Simulated training data may be rapidly generated by receiving a film thickness profile representing a film on a semiconductor substrate design. A light source may be simulated being reflected off of the film on the semiconductor substrate and being captured by a camera. The spectral data captured by the camera may be converted into one or more images for a wafer with the film thickness profile. The images may then be labeled with thicknesses from the film thickness profile for training a machine-learning model.
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公开(公告)号:US20240062364A1
公开(公告)日:2024-02-22
申请号:US18500811
申请日:2023-11-02
Applicant: Applied Materials, Inc.
Inventor: Sivakumar Dhandapani , Arash Alahgholipouromrani , Dominic J. Benvegnu , Jun Qian , Kiran Lall Shrestha
IPC: G06T7/00 , B24B37/013 , G06T7/60
CPC classification number: G06T7/001 , B24B37/013 , G06T7/60 , G06T2207/10024 , G06T2207/20021 , G06T2207/20081 , G06T2207/20084 , G06T2207/30148
Abstract: A neural network is trained for use in a substrate thickness measurement system by obtaining ground truth thickness measurements of a top layer of a calibration substrate at a plurality of locations, each location at a defined position for a die being fabricated on the substrate. A plurality of color images of the calibration substrate are obtained, each color image corresponding to a region for a die being fabricated on the substrate. A neural network is trained to convert color images of die regions from an in-line substrate imager to thickness measurements for the top layer in the die region. The training is performed using training data that includes the plurality of color images and ground truth thickness measurements with each respective color image paired with a ground truth thickness measurement for the die region associated with the respective color image.
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公开(公告)号:US11715672B2
公开(公告)日:2023-08-01
申请号:US17530390
申请日:2021-11-18
Applicant: Applied Materials, Inc.
Inventor: Dominic J. Benvegnu , Jeffrey Drue David , Boguslaw A. Swedek
IPC: H01L21/66 , B24B37/013 , B24B37/20 , B24B49/08 , B24B49/12 , B24D7/14 , H01L21/3105 , H01L21/321 , H01L21/306 , H01L21/67
CPC classification number: H01L22/26 , B24B37/013 , B24B37/205 , B24B49/08 , B24B49/12 , B24D7/14 , H01L21/30625 , H01L21/31053 , H01L21/31055 , H01L21/3212 , H01L21/67075 , H01L21/67092 , H01L21/67253
Abstract: A method of detecting a polishing endpoint includes storing a plurality of library spectra, measuring a sequence of spectra from the substrate in-situ during polishing, and for each measured spectrum of the sequence of spectra, finding a best matching library spectrum from the plurality of library spectra to generate a sequence of best matching library spectra. Each library spectrum has a stored associated value representing a degree of progress through a polishing process, and the stored associated value for the best matching library spectrum is determined for each best matching library spectrum to generate a sequence of values representing a progression of polishing of the substrate. The sequence of values is compared to a target value, and a polishing endpoint is triggered when the sequence of values reaches the target value.
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公开(公告)号:US11701749B2
公开(公告)日:2023-07-18
申请号:US16351954
申请日:2019-03-13
Applicant: Applied Materials, Inc.
Inventor: Boguslaw A. Swedek , Dominic J. Benvegnu , Chih Chung Chou , Nicholas Wiswell , Thomas H. Osterheld , Jeonghoon Oh
IPC: B24B37/04 , B24B49/12 , H01L21/66 , B24B37/013
CPC classification number: B24B37/013 , B24B37/04 , B24B49/12 , H01L22/12 , H01L22/26
Abstract: A chemical mechanical polishing apparatus includes a platen to support a polishing pad, the platen having a recess, a flexible membrane in the recess, and an in-situ vibration monitoring system to generate a signal. The in-situ acoustic monitoring system includes a vibration sensor supported by the flexible membrane and positioned to couple to an underside of the polishing pad.
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公开(公告)号:US11660722B2
公开(公告)日:2023-05-30
申请号:US16522287
申请日:2019-07-25
Applicant: Applied Materials, Inc.
Inventor: Nicholas Wiswell , Chih Chung Chou , Dominic J. Benvegnu
IPC: B24B49/12 , B24B37/04 , B24B37/013
CPC classification number: B24B49/12 , B24B37/013 , B24B37/042
Abstract: A chemical mechanical polishing system includes a platen to support a polishing pad, a carrier head to hold a substrate and bring a lower surface of the substrate into contact with the polishing pad, and an in-situ friction monitoring system including a friction sensor. The friction sensor includes a pad portion having a substrate contacting portion with an upper surface to contact the lower surface of the substrate, and a pair of capacitive sensors positioned below and on opposing sides of the substrate contacting portion.
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公开(公告)号:US11183435B2
公开(公告)日:2021-11-23
申请号:US16397870
申请日:2019-04-29
Applicant: Applied Materials, Inc.
Inventor: Dominic J. Benvegnu , Jeffrey Drue David , Boguslaw A. Swedek
IPC: H01L21/66 , H01L21/67 , H01L21/306 , H01L21/3105 , H01L21/321 , B24B37/013 , B24D7/14 , B24B49/12 , B24B49/08 , B24B37/20
Abstract: A method of detecting a polishing endpoint includes storing a plurality of library spectra, measuring a sequence of spectra from the substrate in-situ during polishing, and for each measured spectrum of the sequence of spectra, finding a best matching library spectrum from the plurality of library spectra to generate a sequence of best matching library spectra. Each library spectrum has a stored associated value representing a degree of progress through a polishing process, and the stored associated value for the best matching library spectrum is determined for each best matching library spectrum to generate a sequence of values representing a progression of polishing of the substrate. The sequence of values is compared to a target value, and a polishing endpoint is triggered when the sequence of values reaches the target value.
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公开(公告)号:US11017524B2
公开(公告)日:2021-05-25
申请号:US16435291
申请日:2019-06-07
Applicant: Applied Materials, Inc.
Inventor: Dominic J. Benvegnu
IPC: G06T7/00 , G06T7/90 , B24B37/013 , H01L21/67 , H01L21/677 , H04N5/225 , H04N9/07
Abstract: A metrology system for obtaining a measurement representative of a thickness of a layer on a substrate includes a camera positioned to capture a color image of at least a portion of the substrate. A controller is configured to receive the color image from the camera, store a predetermined path in a coordinate space of at least two dimension including a first color channel and a second color channel, store a function that provides a value representative of a thickness as a function of a position on the predetermined path, determine a coordinate of a pixel in the coordinate space from color data in the color image for the pixel, determine a position of a point on the predetermined path that is closest to the coordinate of the pixel, and calculate a value representative of a thickness from the function and the position of the point on the predetermined path.
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公开(公告)号:US10948900B2
公开(公告)日:2021-03-16
申请号:US15849562
申请日:2017-12-20
Applicant: Applied Materials, Inc.
Inventor: Jeffrey Drue David , Harry Q. Lee , Dominic J. Benvegnu , Boguslaw A. Swedek
IPC: G05B19/418 , B24B37/20 , B24B49/12 , B24B37/04
Abstract: A method to assist in identifying a spectral feature and a characteristic of the selected spectral feature to monitor during polishing includes polishing a test substrate and measuring a sequence of spectra of light reflected from a substrate while the substrate is being polished, where at least some of the spectra of the sequence differ due to material being removed during the polishing. The sequence of spectra are visually displayed as a contour plot.
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公开(公告)号:US20200258214A1
公开(公告)日:2020-08-13
申请号:US16414709
申请日:2019-05-16
Applicant: Applied Materials, Inc.
Inventor: Nojan Motamedi , Dominic J. Benvegnu , Boguslaw A. Swedek , Martin A. Josefowicz
Abstract: A layer thickness measurement system includes a support to hold a substrate, an optical sensor to capture a color image of at least a portion of the substrate, and a controller. The controller is configured to receive the color image from the optical sensor, store a function that provides a value representative of a thickness as a function of position along a predetermined path in a coordinate space of at least two dimensions including a first color channel and a second color channel, for a pixel of the color image determine a coordinate of the pixel in the coordinate space from color data in the color image, determine a position of a point on the predetermined path that is closest to the coordinate, and calculate a value representative of a thickness from the function and the position of the point on the predetermined path.
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公开(公告)号:US10741459B2
公开(公告)日:2020-08-11
申请号:US16150009
申请日:2018-10-02
Applicant: Applied Materials, Inc.
Inventor: Wei Lu , Zhefu Wang , Zhihong Wang , Hassan G. Iravani , Dominic J. Benvegnu , Ingemar Carlsson , Boguslaw A. Swedek , Wen-Chiang Tu
IPC: B24B37/013 , B24B37/04 , H01L21/66 , H01L21/321 , H01L21/32
Abstract: In fabrication of an integrated circuit having a layer with a plurality of conductive interconnects, a layer of a substrate is polished to provide the layer of the integrated circuit. The layer of the substrate includes conductive lines to provide the conductive interconnects. The layer of the substrate includes a closed conductive loop formed of a conductive material in a trench. A depth of the conductive material in the trench is monitored using an inductive monitoring system and a signal is generated. Monitoring includes generating a magnetic field that intermittently passes through the closed conductive loop. A sequence of values over time is extracted from the signal, the sequence of values representing the depth of the conductive material over time.
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