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公开(公告)号:US20240332633A1
公开(公告)日:2024-10-03
申请号:US18737839
申请日:2024-06-07
申请人: Sakuu Corporation
IPC分类号: H01M10/0585 , B29C64/106 , B33Y80/00 , H01M4/02 , H01M4/04 , H01M4/13 , H01M4/139 , H01M4/62 , H01M4/64 , H01M4/66 , H01M10/052 , H01M10/0562 , H01M50/112 , H01M50/117 , H01M50/183 , H01M50/30
CPC分类号: H01M10/0585 , B29C64/106 , B33Y80/00 , H01M4/0402 , H01M4/0416 , H01M4/0471 , H01M4/13 , H01M4/139 , H01M4/62 , H01M4/624 , H01M4/625 , H01M4/626 , H01M4/64 , H01M4/661 , H01M4/663 , H01M4/664 , H01M4/666 , H01M10/052 , H01M10/0562 , H01M50/117 , H01M50/183 , H01M50/30 , H01M50/394 , H01M2004/021 , H01M2004/024 , H01M4/043 , H01M50/112 , H01M2300/0068
摘要: An electrochemical cell is provided, which includes a cathode comprising a three dimensional (3D) porous cathode structure, an anode, an electrolyte separator, comprised of a ceramic material, located between the cathode and the anode, and a cathode current collector, wherein the cathode is located between the cathode current collector and the electrolyte separator. The 3D porous cathode structure includes ionically conducting electrolyte strands extending through the cathode from the cathode current collector to the electrolyte separator, pores extending through the cathode from the cathode current collector to the electrolyte separator, and an electronically conducting network extending on sidewall surfaces of the pores from the cathode current collector to the electrolyte separator.
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公开(公告)号:US12005640B2
公开(公告)日:2024-06-11
申请号:US17831934
申请日:2022-06-03
申请人: Sakuu Corporation
IPC分类号: B29C64/165 , B29C64/223 , B33Y10/00 , B33Y30/00 , B33Y40/10 , B33Y40/20
CPC分类号: B29C64/165 , B29C64/223 , B33Y10/00 , B33Y30/00 , B33Y40/10 , B33Y40/20
摘要: A three-dimensional (3D) printer includes a receiver device, a plurality of material deposition units for depositing a material including a particulate material and a liquid vehicle onto the receiver device to form a printed layer on the receiver device, and a material removing system that includes a plurality of extraction units for gradually removing the liquid vehicle from the printed layer. A delivery system of the 3D printer may transport the printed layer from the receiver device to a build platform for stacking a plurality of printed layers and a plurality of post-deposition processing stations may be positioned along the delivery system for performing post-deposition operations on the printed layer.
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公开(公告)号:US20240120470A1
公开(公告)日:2024-04-11
申请号:US17963479
申请日:2022-10-11
申请人: Sakuu Corporation
IPC分类号: H01M4/38 , H01M4/04 , H01M10/052
CPC分类号: H01M4/382 , H01M4/0404 , H01M4/0414 , H01M4/0435 , H01M10/052 , H01M2004/028
摘要: A method of manufacturing a calendered cathode structure for a hybrid lithium metal cell includes depositing a first cathode coating layer without ionic liquid onto a cathode current collector, depositing a second cathode coating layer with ionic liquid onto the first coating layer, and depositing a third cathode coating layer without ionic liquid onto the second coating layer. A calendaring process is then performed on the cathode structure comprising the cathode current collector with the first, second, and third coating layers thereon such that a predetermined thickness and porosity for the cathode structure is achieved while at the same time the ionic liquid is spread throughout the cathode electrode without reaching the cathode current collector.
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公开(公告)号:US20240113278A1
公开(公告)日:2024-04-04
申请号:US17959893
申请日:2022-10-04
申请人: Sakuu Corporation
IPC分类号: H01M4/134 , H01M4/04 , H01M4/62 , H01M10/0525 , H01M10/0568
CPC分类号: H01M4/134 , H01M4/0404 , H01M4/624 , H01M10/0525 , H01M10/0568
摘要: A lithium cell for a lithium metal battery includes an electrolyte material, a cathode structure arranged on one side of the electrolyte material, the cathode structure including a cathode electrode and a cathode current collector, and an anode structure arranged on an opposite side of the electrolyte material from the cathode structure. The anode structure includes an anode current collector, a lithium metal anode arranged on a side of the anode current collector arranged facing the electrolyte material, a polymer electrolyte protective coating deposited on a surface of the lithium metal anode arranged facing the electrolyte material. The polymer electrolyte protective coating includes a base polymer material, one or more lithium salts, inorganic filler, dispersant, plasticizer, an initiator, and a rheology modifier.
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公开(公告)号:US20230390995A1
公开(公告)日:2023-12-07
申请号:US18298225
申请日:2023-04-10
申请人: Sakuu Corporation
发明人: Morteza VATANI , Steven Zhichao SHI
IPC分类号: B29C64/112 , B41J2/18 , B29C64/209 , B29C64/35
CPC分类号: B29C64/112 , B41J2/18 , B29C64/209 , B29C64/35
摘要: A jetted material printing system includes a carrier substrate configured to travel along a longitudinal direction thereof, one or more printheads, each of the one or more printheads being configured to deposit an amount of material onto the carrier substrate to form a printed layer, a liquid removal device located at a first position from the one or more printheads in the longitudinal direction, and a binder conditioning device located downstream from the liquid removal device in the longitudinal direction and over the carrier substrate. A method of jetted material printing includes depositing material from one or more printheads onto a carrier substrate, the material including at least a powder, a binder and a solvent, removing the solvent from the jetted material, and conditioning the jetted material.
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公开(公告)号:US20230352741A1
公开(公告)日:2023-11-02
申请号:US17872204
申请日:2022-07-25
申请人: Sakuu Corporation
发明人: Ali MODJTAHEDI , Steven Zhichao SHI
IPC分类号: H01M10/0585 , B33Y80/00 , H01M50/30 , H01M10/0562 , H01M4/64 , H01M4/66 , H01M50/531 , B29C64/106 , H01M50/10 , H01M50/186 , H01M10/052 , H01M50/512 , H01M50/183 , H01M50/533
CPC分类号: H01M10/0585 , B33Y80/00 , H01M50/30 , H01M10/0562 , H01M4/64 , H01M50/394 , H01M4/663 , H01M50/531 , H01M4/661 , B29C64/106 , H01M50/10 , H01M4/666 , H01M50/186 , H01M10/052 , H01M50/512 , H01M50/183 , H01M4/664 , H01M2300/0068 , H01M2220/20 , H01M50/533
摘要: A solid-state electrochemical cell is provided including a first electrode connected to a first current collector, a second electrode connected to a second current collector, a separator interconnecting the first electrode and the second electrode, the separator including a solid-state electrolyte, first oriented pores including a first electrode material formed in the first electrode, and second oriented pores including a second electrode material formed in the second electrode, wherein at least one of the first oriented pores and the second oriented pores includes an electronically conducting network extending on sidewall surfaces thereof from a corresponding one of the first and second current collectors to the electrolyte separator. The second electrode includes a filling aperture including a seal configured to isolate the first electrode from cathode material in the second electrode.
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7.
公开(公告)号:US20230226756A1
公开(公告)日:2023-07-20
申请号:US18154775
申请日:2023-01-13
申请人: Sakuu Corporation
发明人: Morteza VATANI , Seyed Mohammad SAJADI , Steven Zhichao SHI , David Paul WANAMAKER , Siamak AZIZI , Karl LITTAU
IPC分类号: B29C64/165 , B29C64/357 , B33Y10/00 , B33Y40/00
CPC分类号: B29C64/165 , B29C64/357 , B33Y10/00 , B33Y40/00
摘要: A method and system for 3D printing for creating at least two discrete sections of powder on a substrate, segmenting the substrate to isolate the at least two discrete sections of powder, compacting the powder on a segment of the substrate, removing loose/non-compacted powder from the segment of the substrate, create a printed/processed layer by performing one or more of a printing process or a processing operation on the segment of substrate, and transferring the printed/processed layers from the segment of substrate to a build platform.
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公开(公告)号:US11167480B2
公开(公告)日:2021-11-09
申请号:US16894636
申请日:2020-06-05
申请人: Sakuu Corporation
发明人: Philip Eugene Rogren
IPC分类号: B29C64/165 , B29C64/245 , B29C64/255 , B29C64/343 , B29C64/218 , B29C64/209 , B29C64/268 , B29C64/295 , B29C64/232 , B29C64/386 , B29C64/188 , B29C64/379 , B29C64/35 , B33Y50/00 , B33Y10/00 , B33Y30/00
摘要: A three-dimensional, additive manufacturing system is disclosed. The first and second printer modules form sequences of first patterned single-layer objects and second patterned single-layer objects on the first and second carrier substrates, respectively. The patterned single-layer objects are assembled into a three-dimensional object on the assembly plate of the assembly station. A controller controls the sequences and patterns of the patterned single-layer objects formed at the printer modules, and a sequence of assembly of the first patterned single-layer objects and the second patterned single-layer objects into the three-dimensional object on the assembly plate. The first transfer module transfers the first patterned single-layer objects from the first carrier substrate to the assembly apparatus in a first transfer zone and the second transfer module transfers the second patterned single-layer objects from the second carrier substrate to the assembly apparatus in a second transfer zone. The first and second printer modules are configured to deposit first and second materials under first and second deposition conditions, respectively. The first and second materials are different and/or the first and second deposition conditions are different.
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公开(公告)号:US20240208138A1
公开(公告)日:2024-06-27
申请号:US18392794
申请日:2023-12-21
申请人: Sakuu Corporation
发明人: Steven Zhichao SHI , Morteza VATANI
IPC分类号: B29C64/153 , B29C64/264 , B33Y10/00 , B33Y30/00
CPC分类号: B29C64/153 , B29C64/264 , B33Y10/00 , B33Y30/00
摘要: A solvent-free powder bed printing process includes depositing a binder-coated powder on a substrate. The binder-coated powder includes a binder that is either thermally curable or a photocurable composition. Optionally, the deposited layer may be densified by a compaction mechanism. A printed pattern is then formed by defined binder curing. This includes selectively curing the binder-coated powder to form a predetermined printed pattern using at least one of heat or light to cure the thermally curable or photocurable composition, respectively. Accordingly, the printed pattern is transferred to a build station or platform. Thus, binder deposition and subsequent drying and solvent recovery in the conventional binder jetting 3D printing have been eliminated. In some embodiments, further processing may occur on the printed pattern layer prior to transferring.
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10.
公开(公告)号:US12005648B2
公开(公告)日:2024-06-11
申请号:US18074173
申请日:2022-12-02
申请人: Sakuu Corporation
发明人: Morteza Vatani , Timothy Byman , Justin Carroll
IPC分类号: B29C64/35 , B29C64/209 , B29C64/214 , B08B5/04 , B22F12/67 , B29C64/153 , B33Y30/00 , B33Y40/00
CPC分类号: B29C64/35 , B29C64/209 , B29C64/214 , B08B5/04 , B22F12/67 , B29C64/153 , B33Y30/00 , B33Y40/00
摘要: An improved apparatus and method are provided to remove powder from a web, for example, in a 3D printing apparatus. A flexible blade is provided to contact and move across a first portion of the web located between adjacent portions of the web to scrape powder from the first portion without removing powder deposited on the adjacent portions. A pair of edge vacuum nozzles and a central vacuum nozzle are also provided to move with the flexible blade to remove powder from both edges of the first portion and a central region of the first portion.
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