摘要:
Capitalizing on the unique feature of our induction heating workcell that permits rapid and controlled heating and cooling of a workpiece within a wide temperature range allows us to combine manufacturing into a single heating cycle to save time, energy, capital, touch labor, and factory space. For example, we can combine superplastic forming (SPF) with annealing two operations that occur at temperatures that differ by about 150-200.degree. F. (85-105.degree. C.) or more, to produce quality parts. We mill parts flat to simplify their machining, form them to complex curvature, and anneal them.
摘要:
Capitalizing on the unique feature of our induction heating workcell that permits rapid and controlled heating and cooling of a workpiece within a wide temperature range permits combining several manufacturing operations into a single heating cycle to save time, energy, capital, touch labor, and factory space. For example, we can combine superplastic forming (SPF) with brazing, two operations that occur at temperatures that differ by about 150-200.degree. F. (85-105-C.) or more, to produce quality parts. Or, we can combine SPF with .beta.-annealing; of titanium. Finally, we can combine forming, brazing, and annealing into an economical single cycle. Illustrating our combined cycles, we produce multisheet SPF parts with braze joints at selected locations with improved energy efficiency and at lower cost by heating the multisheet pack to its superplastic forming range below the melting point of the braze alloy, superplastically forming the pack to define braze joints having unmelted braze alloy; increasing the temperature to the braze temperature of the braze alloy, and cooling the pack below the superplastic range to freeze the braze alloy in the braze joint.
摘要:
Capitalizing on the unique feature of our induction heating workcell that permits rapid and controlled heating and cooling of a workpiece within a wide temperature range permits combining several manufacturing operations into a single heating cycle to save time, energy, capital, touch labor, and factory space. For example, we can combine superplastic forming (SPF) with annealing; two operations that occur at temperatures that differ by about 150-200.degree. F. (85-105.degree. C.) or more, to produce quality parts. We mill parts flat to simplify their machining, form them to complex curvature, and anneal them.
摘要:
Thick plate is difficult to form because it cracks when localized strain exceeds the limits of the material. Forming thick titanium would significantly reduce manufacturing costs for finished parts by reducing machining time and by allowing standard stock blanks to be used where twelve inch thick or thicker blanks are needed today. Using finite element analysis, we model the plate forming to determine processing constraints that allow forming the thick, coarse grained alpha-beta titanium plate according to SPF principles with controlled strain rates. We form the part at an elevated temperature with a press ram. We complete the part by machining the formed plate, thereby greatly reducing machining time and material cost. Typically we bend a 20 cm thick plate to about 130.degree. with a 5-6 inch inner radius bend, or we form 2 inch thick plate with a complex curvature exceeding twelve inch depth over an area of 30.times.60 inches.
摘要:
Our induction heating workcell permits rapid and controlled heating and cooling of a workpiece within a wide temperature range. The induction workcell allows us to combine manufacturing operations, like SPF, brazing, and annealing, into a single heating cycle to save time, energy, capital, touch labor, and factory space. Superplastic forming (SPF) and brazing occur at temperatures that differ by about 150.degree.-200.degree. F. (85.degree.-105.degree. C.) or more as do SPF and .beta.-annealing of titanium. We can combine these operations into an economical single cycle in which both operations are done during a single heating of the press Multisheet SPF parts with braze joints at selected locations are made by (a) heating a multisheet pack to its superplastic forming range below the melting point of the braze alloy, (b) superplastically forming the pack at the SPF temperature to form the sheets and to define braze joints having unmelted braze alloy, (c) increasing the temperature to the braze temperature of the braze alloy, and (d) cooling the pack below the superplastic range to freeze the braze alloy in the braze joint.