摘要:
Capitalizing on the unique feature of our induction heating workcell that permits rapid and controlled heating and cooling of a workpiece within a wide temperature range permits combining several manufacturing operations into a single heating cycle to save time, energy, capital, touch labor, and factory space. For example, we can combine superplastic forming (SPF) with brazing, two operations that occur at temperatures that differ by about 150-200.degree. F. (85-105-C.) or more, to produce quality parts. Or, we can combine SPF with .beta.-annealing; of titanium. Finally, we can combine forming, brazing, and annealing into an economical single cycle. Illustrating our combined cycles, we produce multisheet SPF parts with braze joints at selected locations with improved energy efficiency and at lower cost by heating the multisheet pack to its superplastic forming range below the melting point of the braze alloy, superplastically forming the pack to define braze joints having unmelted braze alloy; increasing the temperature to the braze temperature of the braze alloy, and cooling the pack below the superplastic range to freeze the braze alloy in the braze joint.
摘要:
Capitalizing on the unique feature of our induction heating workcell that permits rapid and controlled heating and cooling of a workpiece within a wide temperature range allows us to combine manufacturing into a single heating cycle to save time, energy, capital, touch labor, and factory space. For example, we can combine superplastic forming (SPF) with annealing two operations that occur at temperatures that differ by about 150-200.degree. F. (85-105.degree. C.) or more, to produce quality parts. We mill parts flat to simplify their machining, form them to complex curvature, and anneal them.
摘要:
Capitalizing on the unique feature of our induction heating workcell that permits rapid and controlled heating and cooling of a workpiece within a wide temperature range permits combining several manufacturing operations into a single heating cycle to save time, energy, capital, touch labor, and factory space. For example, we can combine superplastic forming (SPF) with annealing; two operations that occur at temperatures that differ by about 150-200.degree. F. (85-105.degree. C.) or more, to produce quality parts. We mill parts flat to simplify their machining, form them to complex curvature, and anneal them.
摘要:
Our induction heating workcell permits rapid and controlled heating and cooling of a workpiece within a wide temperature range. The induction workcell allows us to combine manufacturing operations, like SPF, brazing, and annealing, into a single heating cycle to save time, energy, capital, touch labor, and factory space. Superplastic forming (SPF) and brazing occur at temperatures that differ by about 150.degree.-200.degree. F. (85.degree.-105.degree. C.) or more as do SPF and .beta.-annealing of titanium. We can combine these operations into an economical single cycle in which both operations are done during a single heating of the press Multisheet SPF parts with braze joints at selected locations are made by (a) heating a multisheet pack to its superplastic forming range below the melting point of the braze alloy, (b) superplastically forming the pack at the SPF temperature to form the sheets and to define braze joints having unmelted braze alloy, (c) increasing the temperature to the braze temperature of the braze alloy, and (d) cooling the pack below the superplastic range to freeze the braze alloy in the braze joint.
摘要:
A system for inductively heating a workpiece may include an induction coil, at least one susceptor face sheet, and a current controller coupled. The induction coil may be configured to conduct an alternating current and generate a magnetic field in response to the alternating current. The susceptor face sheet may be configured to have a workpiece positioned therewith. The susceptor face sheet may be formed of a ferromagnetic alloy having a Curie temperature and being inductively heatable to an equilibrium temperature approaching the Curie temperature in response to the magnetic field. The current controller may be coupled to the induction coil and may be configured to adjust the alternating current in a manner causing a change in at least one heating parameter of the susceptor face sheet.
摘要:
A metal induction forming method includes providing a metal sheet, cold forming the metal sheet by applying shaping pressure to the metal sheet, heating the metal sheet while applying shaping pressure to the metal sheet and quenching the metal sheet.
摘要:
A composite fabrication apparatus which may include a first tooling die and a second tooling die movable with respect to each other; a thermal control system having induction coils disposed in thermal contact with the first tooling die and the second tooling die; a first die susceptor provided on the first tooling die and a second die susceptor provided on the second tooling die and connected to the induction coils; and a cooling system disposed in thermal contact with the first tooling die and the second tooling die. A composite fabrication method is also disclosed.
摘要:
A heating blanket comprises a conductor for receiving current and generating a magnetic field in response to the current. The heating blanket may include a susceptor sleeve formed of magnetic material having a Curie temperature. The susceptor sleeve may extend along the conductor and may be inductively heated in response to the magnetic field.
摘要:
An apparatus and method for forming a composite workpiece are provided. An electromagnetic field generator induces a current in a susceptor, thereby heating the workpiece in a die cavity. An elastomeric bladder in the cavity is inflated and urges the workpiece against a contour surface corresponding to a desired configuration of the workpiece. Coolant fluid can also be circulated through the die cavity to cool the workpiece. Thus, the workpiece can be heated, formed, and cooled quickly and without substantial heating of other components, thereby reducing the time and energy relative to conventional forming methods.
摘要:
A narrow susceptor is incorporated into the die in the vicinity of a bondline between two or more parts in an induction heating workcell. When the induction coil of the workcell is energized, the susceptor heats and preferentially heats the parts near the bondline. The preferential heating is localized at the bondline and reduces energy losses otherwise expended to heat large thermal masses in the workcell or to heat the entire parts.