Method of preparing a liquid extract of cereal grain and apparatus suitable for use in such method
    1.
    发明授权
    Method of preparing a liquid extract of cereal grain and apparatus suitable for use in such method 有权
    制备谷物液体提取物的方法和适用于这种方法的装置

    公开(公告)号:US09180462B2

    公开(公告)日:2015-11-10

    申请号:US13147783

    申请日:2010-02-05

    摘要: The present invention provides a continuous method of preparing a liquid extract of cereal grain by comminuting cereal grain at a rate of at least 100 kg of dry cereal grain per hour and extracting the comminuted cereal grain with a liquid, said method comprising: continuously combining cereal grain with a liquid; continuously disintegrating the grain particles contained within the liquid by colliding freely suspended grain particles with one or more rotating blades, thereby producing a milled suspension; continuously transferring at least a part of the milled suspension, optionally after further treatment, to a separation device for separation into spent grain and liquid extract; wherein the one or more rotating blades are rotating at a tip speed of at least 10 m/s; the total mechanical energy transferred into the milled suspension by the one or more rotating blades is in the range of 5-1000 kJ per kg of dry cereal grain; and the distance between a tip of said one or more rotating blades and the axis of rotation is in the range of 2-25 cm. The invention also provides a system for comprising a milling apparatus and a separation device suitable for use in the aforementioned method.The present method and system offer several advantages, including savings on capital expenditure and maintenance, short milling times and hygienic design.

    摘要翻译: 本发明提供一种通过以每小时至少100kg干谷物的速度粉碎谷物的方式制备谷物的液体提取物的连续方法,并用液体提取粉碎的谷物,所述方法包括:连续地将谷物 谷物用液体; 通过使自由悬浮的颗粒与一个或多个旋转叶片碰撞而使包含在液体中的颗粒颗粒不断地分解,从而产生研磨悬浮液; 连续地将至少一部分磨碎的悬浮液任选地进一步处理后转移到用于分离成废晶粒和液体提取物的分离装置; 其中所述一个或多个旋转叶片以至少10m / s的尖端速度旋转; 通过一个或多个旋转叶片传递到研磨的悬浮液中的总机械能在5-1000kJ / kg干谷物的范围内; 并且所述一个或多个旋转叶片的尖端与旋转轴线之间的距离在2-25cm的范围内。 本发明还提供了一种用于包括适于在上述方法中使用的研磨装置和分离装置的系统。 本方法和系统提供了几个优点,包括节省资本支出和维护,铣削时间短和卫生设计。

    METHOD OF FERMENTING WORT
    2.
    发明申请
    METHOD OF FERMENTING WORT 有权
    发热的方法

    公开(公告)号:US20090311373A1

    公开(公告)日:2009-12-17

    申请号:US12300774

    申请日:2007-05-14

    摘要: The present invention relates to a continuous method of fermenting wort, said method comprising: —fermenting wort with a biologically active yeast to produce an alcohol containing fermented liquid; —introducing the fermented liquid containing at least 10 g/l of biologically active yeast into a maturation vessel; —separately removing yeast containing sediment and supernatant liquid from the vessel; and —optionally recirculating at least a part of the yeast containing sediment to the wort fermentation; wherein the residence time of the fermented liquid in the maturation vessel exceeds 6 hours. The present method offers the advantage that it combines maturation and yeast separation into one processing step, whereas conventional continuous processes require at least two separate processing steps, one for yeast separation and one for maturation. Secondly, the present method is very robust as the relatively high residence time that is needed for maturation ensures that effective sedimentation is achieved under virtually all conditions.

    摘要翻译: 本发明涉及发酵麦芽汁的连续方法,所述方法包括:用生物活性酵母发酵麦芽汁以产生含有发酵液的醇; - 将含有至少10g / l生物活性酵母的发酵液引入成熟血管中; 从容器中分离除去含有沉淀物和上清液的酵母; 并且将至少一部分含酵母的沉淀物再循环到麦芽汁发酵中; 其中发酵液体在熟化容器中的停留时间超过6小时。 本发明的方法提供了将成熟和酵母分离结合成一个处理步骤的优点,而常规的连续方法需要至少两个单独的处理步骤,一个用于酵母分离,一个用于成熟。 其次,本方法非常强劲,因为成熟所需的相对高的停留时间确保在几乎所有条件下都能实现有效的沉降。

    METHOD OF PRODUCING A MASH EXTRACT AND AN APPARATUS FOR PERFORMING SUCH METHOD
    3.
    发明申请
    METHOD OF PRODUCING A MASH EXTRACT AND AN APPARATUS FOR PERFORMING SUCH METHOD 有权
    生产麻醉提取物的方法和用于实施这种方法的装置

    公开(公告)号:US20090226565A1

    公开(公告)日:2009-09-10

    申请号:US12301449

    申请日:2007-05-16

    IPC分类号: A23L1/10 C12C7/04 C12C7/06

    CPC分类号: C12C7/06 C12C7/04 C12C7/14

    摘要: One aspect of the present invention relates to a method of producing a mash extract, said method comprising: a. mashing particulate, starch-containing and optionally malted raw materials with a recirculated aqueous stream; b. heating the mash and enzymatically hydrolysing the starch; c. transferring the heat-treated mash into a first separator for separation into mash extract and spent grain; d. transferring the spent grain into a first mixing vessel and mixing it with sparging water; e. transferring the mixture of spent grain and sparging water into a second separator to remove spent grain; f. recirculating an aqueous stream from the second separator to the mashing step, wherein the gravity of the fermentable mash extract obtained from the first separator is maintained at above 15° P. The present method offers the advantage that it is highly efficient in terms of energy consumption and extraction yields. Furthermore, the present method achieves extremely high productivity in the operation of the brewhouse.The invention also provides an apparatus for carrying out the aforementioned method.

    摘要翻译: 本发明的一个方面涉及一种生产糊质提取物的方法,所述方法包括:a。 用再循环的水流将颗粒,含淀粉和任选发芽的原料糖化; b。 加热糊状物并酶促水解淀粉; C。 将热处理的糊状物转移到第一分离器中以分离成糊状提取物和废谷物; d。 将废谷物转移到第一混合容器中并将其与喷射水混合; e。 将废谷物和喷射水的混合物转移到第二分离器中以除去废谷物; F。 将水流从第二分离器再循环到糖化步骤,其中从第一分离器获得的可发酵的糊状物提取物的重力保持在15℃以上。本方法的优点在于其在能量消耗方面是高效的 和提取率。 此外,本方法在酿造室的操作中实现极高的生产率。 本发明还提供一种用于执行上述方法的装置。

    Method of fermenting wort
    4.
    发明授权
    Method of fermenting wort 有权
    发酵麦芽汁的方法

    公开(公告)号:US08647688B2

    公开(公告)日:2014-02-11

    申请号:US12300774

    申请日:2007-05-14

    IPC分类号: C12C11/00 C12M1/00

    摘要: The present invention relates to a continuous method of fermenting wort, said method comprising: -fermenting wort with a biologically active yeast to produce an alcohol containing fermented liquid; -introducing the fermented liquid containing at least 10 g/l of biologically active yeast into a maturation vessel; -separately removing yeast containing sediment and supernatant liquid from the vessel; and -optionally recirculating at least a part of the yeast containing sediment to the wort fermentation; wherein the residence time of the fermented liquid in the maturation vessel exceeds 6 hours. The present method offers the advantage that it combines maturation and yeast separation into one processing step, whereas conventional continuous processes require at least two separate processing steps, one for yeast separation and one for maturation. Secondly, the present method is very robust as the relatively high residence time that is needed for maturation ensures that effective sedimentation is achieved under virtually all conditions.

    摘要翻译: 本发明涉及发酵麦芽汁的连续方法,所述方法包括:用生物活性酵母发酵麦芽汁以产生含有发酵液体的醇; - 将含有至少10g / l生物活性酵母的发酵液引入成熟血管中; 从容器中分离除去含有沉淀物和上清液的酵母; 并且将至少一部分含酵母的沉淀物再循环到麦芽汁发酵中; 其中发酵液体在熟化容器中的停留时间超过6小时。 本发明的方法提供了将成熟和酵母分离结合成一个处理步骤的优点,而常规的连续方法需要至少两个单独的处理步骤,一个用于酵母分离,一个用于成熟。 其次,本方法非常强劲,因为成熟所需的相对高的停留时间确保在几乎所有条件下都能实现有效的沉降。

    Continuous method of producing a mash extract
    5.
    发明授权
    Continuous method of producing a mash extract 有权
    连续生产糊状提取物的方法

    公开(公告)号:US08492123B2

    公开(公告)日:2013-07-23

    申请号:US13525106

    申请日:2012-06-15

    申请人: Hendrikus Mulder

    发明人: Hendrikus Mulder

    IPC分类号: C12C1/00 C12C7/06

    CPC分类号: C12C7/04 C12C7/047 C12C11/07

    摘要: The present invention relates to a mash extract and a continuous method of producing the mash extract by decoction mashing. The method comprises: (a) mixing a first malt enzyme source with an aqueous liquid to obtain an aqueous malt enzyme suspension; (b) separately, mixing a second enzyme source with one or more starch-containing adjuncts to obtain a decoction suspension; (c) subjecting the decoction suspension to a first heat treatment at 60-85° C. and then a second heat treatment at a higher temperature; (d) combining the heated decoction suspension from the second heat treatment with the aqueous malt enzyme suspension to obtain a mash; (e) maintaining the mash at 35-85° C. for a time; and (f) removing spent grain from the heated mash to produce a mash extract.

    摘要翻译: 本发明涉及通过煎煮糖化生产糊状物提取物的糊状物提取物和连续方法。 该方法包括:(a)将第一麦芽酶源与含水液体混合以获得水性麦芽酶悬浮液; (b)分别将第二酶源与一种或多种含淀粉的辅料混合以获得煎剂悬浮液; (c)使煎煮悬浮液在60-85℃进行第一次热处理,然后在较高温度下进行第二次热处理; (d)将来自第二热处理的加热煎煮悬浮液与水性麦芽酶悬浮液混合,得到糊状物; (e)将醪液保持在35-85℃一段时间; 和(f)从加热的糊状物中除去废谷物以产生糊状物提取物。

    CONTINUOUS METHOD OF PRODUCING A MASH EXTRACT
    6.
    发明申请
    CONTINUOUS METHOD OF PRODUCING A MASH EXTRACT 有权
    连续生产MASH提取物的方法

    公开(公告)号:US20120288899A1

    公开(公告)日:2012-11-15

    申请号:US13525106

    申请日:2012-06-15

    申请人: Hendrikus MULDER

    发明人: Hendrikus MULDER

    IPC分类号: C12C7/04

    CPC分类号: C12C7/04 C12C7/047 C12C11/07

    摘要: The present invention relates to a mash extract and a continuous method of producing the mash extract by decoction mashing. The method comprises: (a) mixing a first malt enzyme source with an aqueous liquid to obtain an aqueous malt enzyme suspension; (b) separately, mixing a second enzyme source with one or more starch-containing adjuncts to obtain a decoction suspension; (c) subjecting the decoction suspension to a first heat treatment at 60-85° C. and then a second heat treatment at a higher temperature; (d) combining the heated decoction suspension from the second heat treatment with the aqueous malt enzyme suspension to obtain a mash; (e) maintaining the mash at 35-85° C. for a time; and (f) removing spent grain from the heated mash to produce a mash extract.

    摘要翻译: 本发明涉及通过煎煮糖化生产糊状物提取物的糊状物提取物和连续方法。 该方法包括:(a)将第一麦芽酶源与含水液体混合以获得水性麦芽酶悬浮液; (b)分别将第二酶源与一种或多种含淀粉的辅料混合以获得煎剂悬浮液; (c)使煎煮悬浮液在60-85℃进行第一次热处理,然后在较高温度下进行第二次热处理; (d)将来自第二热处理的加热煎煮悬浮液与水性麦芽酶悬浮液混合,得到糊状物; (e)将醪液保持在35-85℃一段时间; 和(f)从加热的糊状物中除去废谷物以产生糊状物提取物。

    CONTINUOUS METHOD FOR THE PRODUCTION OF A YEAST FERMENTED BEVERAGE
    7.
    发明申请
    CONTINUOUS METHOD FOR THE PRODUCTION OF A YEAST FERMENTED BEVERAGE 有权
    用于生产YEAST FERMENED BEVERAGE的连续方法

    公开(公告)号:US20090311371A1

    公开(公告)日:2009-12-17

    申请号:US12300776

    申请日:2007-05-16

    IPC分类号: C12C11/07 C12C7/00

    CPC分类号: C12C7/00 C12C7/20 C12C11/07

    摘要: The present invention provides a continuous method for the production of a yeast fermented beverage, comprising the following consecutive continuous processing steps: a. mashing starch-containing and optionally malted raw materials with aqueous liquid; b. heating the mash and enzymatically hydrolysing the starch to fermentable sugars; c. removing spent grain from the heated mash to produce a mash extract, d. converting the mash extract into wort; e. removing organic volatiles from the hot wort; f. diluting the wort with additional water; g. feeding the diluted wort into a propagation vessel in which it is combined with a recirculated stream of yeast-containing residue and in which oxygen is supplied to initiate yeast growth; h. feeding the wort from the propagation vessel into a sequence of one or more fermentation vessels in which the yeast is kept suspended; i. feeding the fermented wort into one or more separators to remove a yeast-containing residue; j. recirculating part of the yeast-containing residue to the propagation vessel; and k. feeding the remainder of the fermented wort to subsequent processing steps; wherein the gravity of the mash extract is maintained at more than 22° P; the gravity of the wort is maintained at more than 22° P until said wort is diluted with additional water; and the gravity of the diluted wort is within the range of 10-35° P; and wherein less than 30 wt. % of the fermentable sugars in the mash extract and wort are derived from fermentable sugars added after hydrolysis of the starch contained in the mash. The present method offers the advantage that it is highly efficient in terms of energy consumption and extraction yields. Furthermore, it achieves extremely high productivity, especially in the operation of the brewhouse.

    摘要翻译: 本发明提供了用于生产酵母发酵饮料的连续方法,包括以下连续的连续加工步骤:a。 用含水液体糖化含淀粉和任选的麦芽原料; b。 加热醪液并将淀粉酶促水解成可发酵糖; C。 从加热的醪液中除去废谷物以产生糊状物提取物,d。 将麦芽汁提取物转成麦芽汁; e。 从热麦芽汁中除去有机挥发物; F。 用额外的水稀释麦芽汁; G。 将稀释的麦芽汁进料到繁殖容器中,其中将其与含酵母的残留物的再循环流组合,并且其中供应氧以引发酵母生长; H。 将麦芽汁从繁殖容器喂入一个或多个酵母保持悬浮的发酵容器的序列; 一世。 将发酵的麦汁喂入一个或多个分离器以除去含酵母的残渣; j。 将含酵母的残余物的一部分再循环到繁殖容器中; 和k。 将剩余的发酵麦芽汁喂养到随后的加工步骤; 其中所述麦芽汁提取物的重力保持在22°P以上; 麦芽汁的重力保持在22°P以上,直到用额外的水稀释麦芽汁; 稀释麦芽汁的重力在10-35°P范围内; 并且其中小于30wt。 麦芽汁提取物和麦芽汁中的可发酵糖的%来源于在糊状物中包含的淀粉水解后加入的可发酵糖。 本方法提供的优点是在能量消耗和提取产率方面是高效的。 此外,它实现了极高的生产率,特别是在酿造厂的操作中。

    METHOD OF PRODUCING YEAST FERMENTED BEVERAGES
    8.
    发明申请
    METHOD OF PRODUCING YEAST FERMENTED BEVERAGES 有权
    生产YEAST FERMENED BEVERAGES的方法

    公开(公告)号:US20090269438A1

    公开(公告)日:2009-10-29

    申请号:US12301447

    申请日:2007-05-14

    IPC分类号: C12C7/28

    CPC分类号: C12C11/07 C12C11/02

    摘要: The present invention relates to a method of producing yeast fermented beverages, which method comprises the following consecutive continuous processing steps: a. introducing wort into a series of one or more propagation vessels in which it is combined with a recirculated stream of yeast-containing residue and in which the yeast is allowed to propagate under aerobic conditions whilst being kept suspended; b. transferring the yeast-containing wort from the propagation vessel into a series of one or more fermentation vessels in which the yeast is kept suspended under anaerobic conditions and is allowed to metabolise carbohydrates present in the wort; c. transferring at least a part of the fermented wort from the series of one or more fermentation vessels to one or more separators to remove a yeast-containing residue; d. recirculating part of the yeast-containing residue to the series of one or more propagation vessels; and e. feeding the remainder of the fermented wort to subsequent processing steps; wherein the wet yeast content of the wort in the series of one or more fermentation vessels is maintained at more than 100 g/l. The utilisation of very high yeast concentrations offers the advantage that fermentation times and/or fermenter volume can be reduced substantially. Furthermore, continuous fermentations conducted at high yeast concentrations are less vulnerable to microbial infections.

    摘要翻译: 本发明涉及一种生产酵母发酵饮料的方法,该方法包括以下连续的连续处理步骤:a。 将麦芽汁引入一系列一个或多个繁殖容器中,其中其与含酵母的残留物的再循环流组合,并且其中允许酵母在需氧条件下同时保持悬浮; b。 将含酵母的麦芽汁从繁殖容器转移到一系列一个或多个发酵容器中,其中酵母在厌氧条件下保持悬浮并被允许代谢麦芽汁中存在的碳水化合物; C。 将至少一部分发酵麦芽汁从一系列一个或多个发酵容器转移至一个或多个分离器以除去含酵母的残留物; d。 将含酵母的残余物的一部分再循环到一系列一个或多个繁殖容器中; 和e。 将剩余的发酵麦芽汁喂养到随后的加工步骤; 其中一系列一个或多个发酵容器中的麦芽汁的湿酵母含量保持在大于100g / l。 利用非常高的酵母浓度提供了发酵时间和/或发酵罐体积可以显着降低的优点。 此外,在高酵母浓度下进行的连续发酵不太容易受到微生物感染。

    Continuous method of producing a mash extract
    9.
    发明授权
    Continuous method of producing a mash extract 有权
    连续生产糊状提取物的方法

    公开(公告)号:US08202707B2

    公开(公告)日:2012-06-19

    申请号:US12301440

    申请日:2007-05-14

    申请人: Hendrikus Mulder

    发明人: Hendrikus Mulder

    IPC分类号: C12C1/00 C12C7/06

    CPC分类号: C12C7/04 C12C7/047 C12C11/07

    摘要: The present invention relates to a continuous method of producing a mash extract by decoction mashing, said method comprising: a. mixing a first malt enzyme source with an aqueous liquid to obtain an aqueous malt enzyme suspension; b. separately, mixing a second enzyme source with one or more starch-containing adjuncts to obtain a decoction suspension while maintaining temperature conditions that do not cause significant gelatinization of the starch; c. subjecting the decoction suspension to a first heat treatment at 60-85° C. to simultaneously partially gelatinize and enzymatically degrade the starch; d. subjecting the decoction suspension to a second heat treatment at a higher temperature than the first heat treatment to gelatinize the starch at an increased rate and to a higher extent; e. combining the heated decoction suspension obtained from the second heat treatment with the aqueous malt enzyme suspension from step a. to obtain a mash; f. maintaining the mash at 35-85° C. for at least minutes; and g. removing spent grain from the heated mash to produce a mash extract. The present method is very robust and easy to control. Furthermore, the method yields a mash extract of constant quality.

    摘要翻译: 本发明涉及一种通过煎煮糖化生产糊状物提取物的连续方法,所述方法包括:a。 将第一麦芽酶源与含水液体混合以获得水性麦芽酶悬浮液; b。 单独地,将第二酶源与一种或多种含淀粉的辅助剂混合以获得煎煮悬浮液,同时保持不引起淀粉显着凝胶化的温度条件; C。 使煎煮悬浮液在60-85℃下进行第一次热处理,同时部分凝胶化和酶促降解淀粉; d。 在比第一热处理更高的温度下对煎煮悬浮液进行第二次热处理,以增加的速率和更高的程度使淀粉糊化; e。 将从第二热处理获得的加热煎煮悬浮液与步骤a的水性麦芽酶悬浮液组合。 取得泥土 F。 将醪液保持在35-85°C至少几分钟; 和g。 从加热的糊状物中除去废谷物以产生糊状物提取物。 本方法非常强大,易于控制。 此外,该方法产生质量不变的麦芽汁提取物。

    Method of producing a bright, yeast fermented beverage
    10.
    发明授权
    Method of producing a bright, yeast fermented beverage 有权
    生产明亮酵母发酵饮料的方法

    公开(公告)号:US08637100B2

    公开(公告)日:2014-01-28

    申请号:US12300773

    申请日:2007-05-14

    申请人: Hendrikus Mulder

    发明人: Hendrikus Mulder

    IPC分类号: C12C11/00 C12G1/00

    CPC分类号: C12C7/04 C12C7/047 C12C11/07

    摘要: The invention relates to a method of producing a bright, yeast fermented beverage, said method comprising the continuous production of wort from mash. More particularly, the present method comprises: a. mashing in a particulate, starch-containing raw material with water and enzymatically hydrolysing the starch to fermentable sugars; b. continuously producing a fermentable wort from the heated mash; c. introducing the wort into a fermenter to ferment the wort with the help of biologically active yeast; d. removing yeast from the fermentate by means of sedimentation; and e. clarifying the low-yeast fermentate to produce a bright, yeast fermented beverage by: processing the low-yeast fermentate in one or more separators to remove suspended material, said one or more separators being selected from the group consisting of centrifuges and decanter centrifuges; and filtering the processed fermentate. The efficiency with which the low-yeast fermentate is clarified to a bright beverage can be maintained during a very long period of time (e.g. for several weeks), which is particularly beneficial in case of a continuous brewing operation in which both wort production and yeast fermentation are carried out in a continuous fashion.

    摘要翻译: 本发明涉及一种生产明亮酵母发酵饮料的方法,所述方法包括从麦芽汁连续生产麦芽汁。 更具体地,本方法包括:a。 用水将含淀粉的原料粉碎,并将淀粉酶水解成可发酵的糖; b。 从加热的醪液连续生产可发酵麦芽汁; C。 将麦芽汁引入发酵罐中以在生物活性酵母的帮助下发酵麦芽汁; d。 通过沉淀从酵母中除去酵母; 和e。 澄清低酵母发酵液以产生明亮的酵母发酵饮料,方法是:在一个或多个分离器中处理低酵母发酵物以除去悬浮物,所述一个或多个分离器选自离心机和脱水机离心机; 并过滤处理过的发酵液。 将低酵母发酵液澄清成明亮饮料的效率可以在很长一段时间(例如数周)内保持,这在连续酿造操作的情况下特别有利,其中麦芽汁生产和酵母 以连续的方式进行发酵。