摘要:
The present invention provides a lubricant composition for hot metal working which is capable of inhibiting generation of flaws on the surface of materials to be provided for hot metal working, and provides a method of hot metal working. The invention provides a lubricant composition for hot metal working comprising a plurality of glass frits respectively having different softening point from each other.
摘要:
When performing piercing-rolling by use of a plug with a protection film on its surface, applying a lubricant made of an aqueous solution containing a total of 5 to 30% mass % of one or more of boron oxide, boric acid, and amine borate to the protection film on the plug surface, and using this plug for piercing-rolling makes it possible to realize the increase of the life of plug for piecing-rolling without reducing the efficiency of piercing-rolling. The plug can be cooled after the piecing-rolling, the application of the above described lubricant is performed when the surface temperature of the front edge of plug decreases to 100° C. or less, and the plug is reused for the piercing-rolling. In this occasion, the protection film on the plug . surface can be formed by arc spraying iron wire material onto the surface of the base metal of plug, and comprises oxides and Fe.
摘要:
A process for producing seamless pipes which comprises conducting a piercing rolling step, a elongating rolling step using a mandrel bar, and a sizing rolling step and subsequently conducting a product heat treatment. In the process, when the carbon-equivalent weight, namely the sum of the weight of graphite in the lubricant and the carbon content in the organic binder, per unit area of the lubricant adhering to the mandrel bar surface in the above-mentioned step of elongating rolling is expressed by C (g/m2) or the maximum extent of carburization in the inner surface of the pipe to be heat-treated but prior to the heat treatment is expressed by ΔC (% by mass), the heating temperature for the pipe to be heat-treated is expressed by T (° C.), and the time during which a decarburizing gas is blown into the inside of the pipe to be heat-treated is expressed by t1 or t2 (seconds), and further, the blowing time calculated taking into account the wall thickness reduction in the step of cold working is expressed by t3 or t4 (seconds), a predetermined relation is satisfied and the actual decarburizing gas blowing time in the heat treatment is longer than the time t1, t2, t3 or t4 (seconds), whereby seamless stainless steel pipes reduced in carburized layer formation can be produced even when the carbon adhesion to the pipe inner surface is caused in, for example, mandrel mill rolling.
摘要:
The present invention provides a lubricant composition for hot forming which makes it possible to provide lubricity at 80° C. or more without being peeled or washed by the roll cooling water, and which is easily washed under 40° C. without having water resistance. The lubricant composition for hot forming of the present invention comprises: a solid lubricant from 10 to 40% by mass; water-dispersible synthetic resin from 5 to 20% by mass; inorganic acid amine salt from 0.5 to 5% by mass; and water from 45 to 80% by mass.
摘要:
The present invention provides a lubricant composition for hot forming which makes it possible to provide lubricity at 80° C. or more without being peeled or washed by the roll cooling water, and which is easily washed under 40° C. without having water resistance. The lubricant composition for hot forming of the present invention comprises: a solid lubricant from 10 to 40% by mass; water-dispersible synthetic resin from 5 to 20% by mass; inorganic acid amine salt from 0.5 to 5% by mass; and water from 45 to 80% by mass.
摘要:
The present invention provides a lubricant composition for hot metal working which is capable of inhibiting generation of flaws on the surface of materials to be provided for hot metal working, and provides a method of hot metal working. The invention provides a lubricant composition for hot metal working comprising a plurality of glass frits respectively having different softening point from each other.
摘要:
With a powdered lubricant composition by the invention, in addition to the blending of one of anhydrous, pentahydrate or decahydrate salt in sodium borate and one of sodium or calcium salt of fat acid, mixing calcium or lithium carbonate as an auxiliary lubricant can prevent sodium borate (Na2B4O7), solidified as amorphous after a tube-making process, from moisture absorbance, drying and crystallization to thereby suppress the formation of Na2B4O7.5H2O on inside surfaces of finished-product tubes, thus enabling to circumvent occurrence of the white scales. Concurrently, they provide good diffusivity toward the working surface of workpiece, thus enabling to prolong a life of the mandrel bar and to widely be adopted as the most suitable powdered lubricant for manufacturing seamless tubes by Mandrel Mill rolling.
摘要翻译:通过本发明的粉末状润滑剂组合物,除了在硼酸钠和脂肪酸的钠盐或钙盐之一中的无水五水合物或十水合物盐之一的混合之外,混合碳酸钙或碳酸锂作为辅助润滑剂可以防止硼酸钠 (Na 2 B 4 S 7 O 7),在制管过程中固化为无定形,从吸水率,干燥和结晶到由此抑制 在最终产品管的内表面上形成Na 2 B 4 O 7 H 2 O 2 O 2, 从而能够规避白鳞的发生。 同时,它们对工件的工作表面提供良好的扩散性,从而能够延长芯棒的使用寿命,并被广泛地用作通过心轴轧机轧制制造无缝管的最合适的粉末润滑剂。
摘要:
A process for stainless-steel pipe production which comprises piercing rolling a raw material stainless steel containing, by mass, Cr: 10-30%, to give a hollow shell, elongating rolling the hollow shell using a mandrel bar, together with a graphite-free lubricant, to give a finishing rolling blank pipe and heating the blank pipe in a reheating furnace and subjecting the same to finishing rolling by sizing rolling to produce a hot-finished pipe, and then subjecting this pipe as a mother pipe to cold working to produce a stainless-steel pipe. In the reheating furnace, the finishing rolling blank pipe is heated to 1000° C. or more and subjected to heating in which an oxidizing gas is blown into the pipe inside, whereby a stainless-steel pipe which is inhibited from forming a carburized layer in the pipe inner surface can be produced. When the finishing rolling by sizing rolling to give a cold working mother pipe is carried out by stretch reducer rolling at 860-1050° C., an annealing heat treatment of the mother pipe for cold working can be omitted. Thus, a stainless-steel pipe having excellent surface quality can be efficiently produced.
摘要:
There is provided a lubricant for hot plastic working, which contains 20 to 40 mass % of iron oxide and 10 to 30 mass % of sodium silicate, wherein impurities are 3 mass % or less, and the lubricant contains 40 to 60 mass % of water. By virtue of combined action of these components, the lubricant exhibits excellent lubricity and suppliability and does not adversely affect the corrosion resistance of product. The lubricant is suitably used for lubricating a guide shoe in piercing-rolling, for example, a high-Cr steel and achieves a great effect of preventing a seizure flaw from occurring on the outer surface of product by being applied directly to the outer surface of a workpiece just before piercing rolling, preferably, within one second before starting piercing rolling.
摘要:
A seamless tube is manufactured while effectively suppressing the occurrence of carburization in the seamless tube without interfering with operations.A seamless tube is manufactured by a step of washing at least a portion of a conveyor installed in a conveying step of a mandrel bar B which is situated from a lubricant applying device 7 to the entrance of a mandrel mill 8, a step of washing, on the upstream side of the lubricant applying device 7, a mandrel bar B which was used for elongation rolling, and a step of applying a non-graphite-based lubricant to the mandrel bar B with the lubricant applying device 7, wherein the conveyor and the mandrel bar B are each washed such that the amount of graphite C2 (g/m2) adhering to the surface of the mandrel bar B before it is provided to elongation rolling and the amount of carbon C1 (g/m2) contained in the organic binder of the applied lubricant satisfy Equation 1: 0.08×C1+0.05×C2≦3 and Equation 2: 3≦C1+C2≦50.