STABLE SUPPORT FOR FISCHER-TROPSCH CATALYST AND METHODS FOR MAKING AND USING

    公开(公告)号:US20170354960A1

    公开(公告)日:2017-12-14

    申请号:US15182093

    申请日:2016-06-14

    摘要: A process has been developed for preparing a Fischer-Tropsch catalyst precursor and a Fischer-Tropsch catalyst made from the precursor. The process includes preparing a catalyst precursor by contacting a boehmite material with a stabilizer containing vanadium-phosphorus. The boehmite material includes two or more different crystalline boehmites having the same average crystallite size to the nearest whole nanometer and having differing properties selected from surface area, pore volume, density and combinations thereof. The boehmite material is subjected to at least one heat treatment at a temperature of at least 500° C., either before or after the contacting step to obtain a stabilized catalyst support having a pore volume of at least 0.3 cc/g. A catalytic metal or a compound containing cobalt is applied to the stabilized catalyst support to form the catalyst precursor. Finally, the catalyst precursor is reduced to activate the catalyst precursor to obtain the Fischer Tropsch catalyst. The catalyst has enhanced hydrothermal stability as measured by losing no more than 6% of its pore volume when exposed to water vapor.

    SUPPORT FOR FISCHER-TROPSCH CATALYST HAVING IMPROVED ACTIVITY
    2.
    发明申请
    SUPPORT FOR FISCHER-TROPSCH CATALYST HAVING IMPROVED ACTIVITY 有权
    支持具有改进活动的FISCHER-TROPSCH催化剂

    公开(公告)号:US20160089662A1

    公开(公告)日:2016-03-31

    申请号:US14961998

    申请日:2015-12-08

    IPC分类号: B01J27/198 B01J35/02

    摘要: A process has been developed for preparing a Fischer-Tropsch catalyst precursor and a Fischer-Tropsch catalyst made from the precursor. The process includes contacting an alumina catalyst support material with a first solution containing a vanadium compound and a phosphorus compound, to obtain a modified catalyst support material. The modified catalyst support material is calcined at a temperature of at least 500° C. The calcined modified catalyst support has a pore volume of at least 0.4cc/g. The modified catalyst support is less soluble in acid solutions than an equivalent unmodified catalyst support. The modified catalyst support is contacted with a second solution which includes a precursor compound of an active cobalt catalyst component and an organic compound, preferably glutaric acid, to obtain a catalyst precursor. The catalyst precursor is reduced to activate the catalyst precursor to obtain the Fischer-Tropsch catalyst. The catalyst has enhanced hydrothermal stability as measured by losing no more than 10% of its pore volume when exposed to water vapor. The catalyst has Co3O4 crystallites having an average size of no greater than 20 nm. As a result, the catalyst has good activity.

    摘要翻译: 已经开发了制备费 - 托催化剂前体和由前体制备的费 - 托催化剂的方法。 该方法包括使氧化铝催化剂载体材料与含有钒化合物和磷化合物的第一溶液接触,以获得改性的催化剂载体材料。 经修饰的催化剂载体材料在至少500℃的温度下煅烧。煅烧的改性催化剂载体的孔体积至少为0.4cc / g。 改性的催化剂载体在酸溶液中比相当的未改性的催化剂载体更难溶解。 改性的催化剂载体与包含活性钴催化剂组分的前体化合物和有机化合物,优选戊二酸的第二溶液接触,以获得催化剂前体。 催化剂前体被还原以活化催化剂前体以获得费 - 托催化剂。 催化剂具有增强的水热稳定性,当暴露于水蒸气时,其通过损失不超过其孔体积的10%来测量。 催化剂具有平均粒度不大于20nm的Co 3 O 4微晶。 结果,催化剂具有良好的活性。

    Stable support for Fischer-Tropsch catalyst
    7.
    发明授权
    Stable support for Fischer-Tropsch catalyst 有权
    稳定支持费 - 托催化剂

    公开(公告)号:US09370768B2

    公开(公告)日:2016-06-21

    申请号:US14873676

    申请日:2015-10-02

    摘要: A process has been developed for preparing a Fischer-Tropsch catalyst precursor and a Fischer-Tropsch catalyst made from the precursor. The process includes contacting a gamma alumina catalyst support material with a first solution containing a vanadium compound and a phosphorus compound, to obtain a modified catalyst support material. The modified catalyst support material is calcined at a temperature of at least 500° C. The modified catalyst support is less soluble in acid solutions than an equivalent unmodified catalyst support. The modified catalyst support loses no more than 6% of its pore volume when exposed to water vapor. The modified catalyst support is contacted with a second solution which includes a precursor compound of an active cobalt catalyst component to obtain a catalyst precursor. The Fischer-Tropsch catalyst has enhanced hydrothermal stability as measured by losing no more than 10% of its pore volume when exposed to water vapor.

    摘要翻译: 已经开发了制备费 - 托催化剂前体和由前体制备的费 - 托催化剂的方法。 该方法包括使γ氧化铝催化剂载体材料与含有钒化合物和磷化合物的第一溶液接触,以获得改性的催化剂载体材料。 改性的催化剂载体材料在至少500℃的温度下煅烧。改性催化剂载体在酸溶液中比相当的未改性的催化剂载体更难溶解。 当暴露于水蒸气时,改性催化剂载体的孔隙体积不超过6%。 将改性的催化剂载体与包含活性钴催化剂组分的前体化合物的第二溶液接触以获得催化剂前体。 费 - 托催化剂具有增强的水热稳定性,当暴露于水蒸汽时,它的损失不超过其孔体积的10%。

    STABLE SUPPORT FOR FISCHER-TROPSCH CATALYST
    8.
    发明申请
    STABLE SUPPORT FOR FISCHER-TROPSCH CATALYST 有权
    稳定支持FISCHER-TROPSCH催化剂

    公开(公告)号:US20160067688A1

    公开(公告)日:2016-03-10

    申请号:US14873676

    申请日:2015-10-02

    摘要: A process has been developed for preparing a Fischer-Tropsch catalyst precursor and a Fischer-Tropsch catalyst made from the precursor. The process includes contacting a gamma alumina catalyst support material with a first solution containing a vanadium compound and a phosphorus compound, to obtain a modified catalyst support material. The modified catalyst support material is calcined at a temperature of at least 500° C. The modified catalyst support is less soluble in acid solutions than an equivalent unmodified catalyst support. The modified catalyst support loses no more than 6% of its pore volume when exposed to water vapor. The modified catalyst support is contacted with a second solution which includes a precursor compound of an active cobalt catalyst component to obtain a catalyst precursor. The Fischer-Tropsch catalyst has enhanced hydrothermal stability as measured by losing no more than 10% of its pore volume when exposed to water vapor.

    摘要翻译: 已经开发了制备费 - 托催化剂前体和由前体制备的费 - 托催化剂的方法。 该方法包括使γ氧化铝催化剂载体材料与含有钒化合物和磷化合物的第一溶液接触,以获得改性的催化剂载体材料。 改性的催化剂载体材料在至少500℃的温度下煅烧。改性的催化剂载体在酸溶液中比相当的未改性的催化剂载体更难溶解。 当暴露于水蒸气时,改性催化剂载体的孔隙体积不超过6%。 将改性的催化剂载体与包含活性钴催化剂组分的前体化合物的第二溶液接触以获得催化剂前体。 费 - 托催化剂具有增强的水热稳定性,当暴露于水蒸汽时,它的损失不超过其孔体积的10%。