摘要:
A process for reducing the aspect ratio, for narrow diameter contact holes, formed in thick insulator layers, used to integrate logic and DRAM memory devices, on the same semiconductor chip, has been developed. The process of reducing the aspect ratio, of these contact holes, features initially forming, via patterning procedures, lower, narrow diameter contact holes, to active device regions, in the logic area, while also forming self-aligned contact openings to source/drain regions in the DRAM memory region. After forming tungsten structures, in the lower, narrow diameter contact holes, polycide bitline, and polysilicon capacitor structures, are formed in the DRAM memory region, via deposition, and patterning, of upper level insulator layers, and polysilicon and polycide conductive layers. Upper, narrow diameter openings, are then formed in the upper level insulator layers, exposing the top surface of tungsten structures, located in the lower, narrow diameter contact holes. The formation of upper tungsten structures, in the upper, narrow diameter contact openings completes the process of forming metal structures, in narrow diameter openings, with reduced aspect ratios, achieved via a two stage contact hole opening, and a two stage metal filling procedure.
摘要:
A new method is provided to create a gradated dopant concentration in the contact plug of DRAM devices whereby a high dopant concentration is present at the bottom of the plug and a low dopant concentration is present at the top of the plug. Two layers of dielectric are deposited; the upper layer serves as a layer to adjust the dopant concentration in the lower layer. This adjustment is done by Rapid Thermal anneal of both layers of dielectric. After the dopant concentration has been adjusted, the upper layer of dielectric is removed and the upper section of the contact node is formed using lightly doped poly. The high dopant concentration at the bottom of the contact plug results in low contact resistance between the plug and the underlying silicon substrate. A low dopant concentration at the top surface of the contact plug results in low oxidation of the surface of the plug.
摘要:
The invention provides a method for fabricating a shallow trench isolation which is not susceptable to buried contact trench formation. The invention also provides immunity from the STI “kink effect,” as well as benefits associated with nitridation. The process begins by forming a pad oxide layer on a semiconductor substrate. A nitride layer is formed on the pad oxide layer. The nitride layer, the pad oxide layer, and the semiconductor substrate are patterned to form trenches. Next, a fill oxide layer is formed over the nitride layer, the pad oxide layer, and the semiconductor substrate. The fill oxide layer is chemical-mechanical polished, stopping on the nitride layer to form fill oxide regions. N2 ions are implanted into the fill oxide regions. An anneal is performed to form a buried oxynitride layer. The buried oxynitride layer is partially above the level of the top surface of the semiconductor substrate and partially below the level of the top surface of the semiconductor substrate. The nitride layer is removed. Then, the pad oxide layer and portions of the fill oxide regions are removed using the buried oxynitride layer as an etch stop, forming shallow trench isolations.
摘要:
This invention provides a method for forming a self aligned contact without key holes using a two step sidewall spacer deposition. The process begins by providing a semiconductor structure having a device layer, a first inter poly oxide layer (IPO-1), and a conductive structure (such as a bit line) thereover, and having a contact area on the device layer adjacent to the conductive structure. The semiconductor structure can further include an optional etch stop layer overlying the first inter poly oxide layer. The conductive structure comprises at least one conductive layer with a hard mask thereover. A first spacer layer is formed over the hard mask and the IPO-1 layer and anisotropically etched to form first sidewall spacers on the sidewalls of the conductive structure up to a level above the bottom of the hard mask and below the level of the top of the hard mask such that the profile of the first sidewall spacers are not concave at any point. A second spacer layer is formed over the first sidewall spacers and anisotropically etched to form second sidewall spacers, having a profile that is not concave at any point. A second inter poly oxide layer is formed over the second sidewall spacers, the hard mask, and the IPO-1 layer, whereby the second inter poly oxide layer is free from key holes. A contact opening is formed in the second inter poly oxide layer and the first inter poly oxide layer over the contact area. A contact plug is formed in the contact openings.
摘要:
A process for creating an insulator filled, shallow trench, in a semiconductor substrate, in which the insulator layer in the shallow trench, is not exposed to procedures used to remove defining composite insulator layers, has been developed. The process features creating a lateral recess, in a thick silicon nitride layer, used as a component of a composite insulator layer, where the composite insulator layer is used for subsequent definition of the shallow trench, in the semiconductor substrate. An insulator deposition, filling openings, and recesses, in the composite insulator layer, and filling the shallow trench, followed by removal of excess insulator fill, on the top surface of the composite insulator layer, results in the formation of a "T" shape insulator, comprised of an insulator shape, in the shallow trench, and comprised of a wider insulator shape, located in the composite insulator shape, with the lateral recess in the thick silicon nitride layer, and with the wider insulator shape, overlying the narrow, insulator shape, in the shallow trench. The insulator, in the shallow trench, is protected from the procedure used to remove components of the composite insulator layer, by the wider insulator shape.
摘要:
A new method based on measuring the weight of a wafer (on which the layer of HSG has been deposited) before (W1) and after (W2) the surface of the HSG layer is coated with a layer of either photoresist or SOG. The difference delta W=W2−W1 provides an indicator of the roughness or smoothness of the surface of the deposited layer of HSG. This new method can also be based on measuring the weight W of rejected or dropped PR or SOG after the surface of the HSG layer has been coated with a layer of either photoresist or SOG. The weight of the rejected or dropped PR or SOG also provides an indicator of the roughness or smoothness of the surface of the deposited layer of HSG.
摘要:
A method of improving the deep contact processing window is described. Semiconductor device structures in and on a semiconductor substrate are covered with a dielectric layer. A polysilicon layer is deposited overlying the dielectric layer. The polysilicon layer is etched away where it is not covered by a photoresist mask to form a polysilicon hard mask. A contact opening is etched through the dielectric layer to the semiconductor substrate where the deep contact is to be made where the dielectric layer is not covered by the polysilicon hard mask. Thereafter the photoresist mask is removed. A photoresist layer is deposited overlying the polysilicon hard mask and filling the contact opening. The polysilicon hard mask and the photoresist layer not within the contact opening are polished away wherein the photoresist layer remaining within the contact opening protects the contact opening from contamination during polishing. Thereafter, the photoresist layer within the contact opening is removed and a metal layer is deposited within the contact opening to complete the deep contact in the fabrication of an integrated circuit device.
摘要:
Within a method for forming a patterned layer there is first provided a topographic substrate. There is then formed conformally over the topographic substrate a blanket target layer formed of a target material, where the blanket target layer has a lower substantially horizontal portion, an upper substantially horizontal portion and an intermediate portion therebetween. There is then formed upon the lower substantially horizontal portion of the blanket target layer a first masking layer formed of a first masking material and formed upon the upper substantially horizontal portion of the blanket target layer a second masking layer formed of a second masking material. There is then etched, while employing an etch method having an enhanced sequential selectivity for the first masking material and the target material with respect to the second masking material, the first masking layer and the lower substantially horizontal portion of the blanket target layer to form a patterned target layer which leaves exposed a portion of the substrate beneath the lower horizontal portion of the blanket target layer while leaving unetched the upper substantially horizontal portion of the blanket target layer. The method is particularly useful for forming patterned capacitor plate layers.
摘要:
A method for forming a self aligned contact without key holes using a two step contact deposition. The process begins by providing a semiconductor structure having conductive structures (such as bit lines) thereover with sidewalls and having a contact area adjacent to the conductive structures. The conductive structures comprise at least one conductive layer with a hard mask thereover. A spacer layer is formed over the hard mask and the substrate structure and anisotropically etched to form sidewall spacers on the sidewalls of the conductive structure. A second dielectric (IPO) layer is formed over the sidewall spacers, the hard mask, and the substrate structure, whereby the second dielectric layer has a keyhole. A contact opening is formed in the second dielectric layer over the contact area. A first contact layer having poor step coverage is formed in the contact openings and over the second dielectric layer, thereby plugging the keyhole without filling it. A second contact layer is formed over the first contact layer.
摘要:
This invention relates to a novel fuse structure and method for deleting redundant circuit elements on integrated circuits. This fuse structure is useful for increasing the repair yield on RAM chips by deleting defective rows of memory cells. The method involves forming a fuse area in a patterned electrically conducting layer also used to form interconnections. A relatively thin (0.4 um) insulating layer is deposited having a uniform thickness across the substrate. The next level of patterned interconnections is formed with a portion of the layer aligned over the fuse area to serve as an etch-stop layer. For example, the conducting layers can be the first and second poly-silicon layers on a RAM chip. The remaining multilevel of interconnections is then formed having a number of relatively thick interlevel dielectric (ILD) layers interposed which can have an accumulative large variation in thickness across the substrate. Fuse windows (openings) are then selectively etched in the ILD layers to the etch-stop layer and the etch-stop layer is selectively etched in the fuse window to the insulating layer over the fuse area. This process allows fuse structures to be built without overetching that can cause fuse damage. The uniform thick insulating layer allows repeatable and reliable laser abrading (evaporation) to open the desired fuses.