Abstract:
Prepare nanofoam by: (a) providing a mold (10) with a mold cavity (12) defined by mold walls defining a sealable port (32); (b) providing a foamable polymer mixture containing a polymer and a blowing agent at a pressure at least 690 kilopascals above the saturation pressure for the polymer and blowing agent; (c) introducing the foamable polymer mixture into the mold cavity (12) while maintaining a temperature and pressure at least 690 kilopascals above the saturation pressure and controlling the pressure in the mold cavity (12) by expanding a wall of the mold; and (d) releasing pressure around the foamable mixture by moving a mold wall (20) at a rate of at least 45 centimeters per second, causing the foamable polymer mixture to expand into nanofoam having a porosity of at least 60 percent, a volume of at least 100 cubic centimeters and at least two orthogonal dimensions of four centimeter or more.
Abstract:
Prepare a thermoplastic polymer foam having a porosity of 70% or more and at least one of: (i) an average cell size of 200 nanometers or less; and (ii) a nucleation density of at least 1×1015 effective nucleation sites per cubic centimeter of foamable polymer composition not including blowing agent using a foamable polymer composition containing a thermoplastic polymer selected from styrenic polymer and (meth)acrylic polymers, a blowing agent comprising at least 20 mole-percent carbon dioxide based on moles of blowing agent and an additive having a Total Hansen Solubility Parameter that differs from that of carbon dioxide by less than 2 and that is present at a concentration of 0.01 to 1.5 weight parts per hundred weight parts thermoplastic polymer.
Abstract:
Fabricate a panel (5) by building a sacrificial relief (10) by an additive process of multilayer deposition, applying a facade layer (20,30) over the sacrificial relief so as to conform to the contour of the sacrificial relief, depositing a foamable composition (40, 50, 60) over the facade layer.
Abstract:
An extruded polymer foam has a polymer matrix with styrene-acrylonitrile copolymer and infrared attenuator and cell having an average size in the foam vertical direction of 150 micrometers or less, a ratio of vertical cell size to extrusion direction cell size that is greater than one and a cell anisotropic ratio that is greater than 1.1; the foam having a P-Ratio of 0.7 or less, less than 0.2 moles of hydrocarbon blowing agent in the cells per kilogram of foam; a density of 20-48 kilograms per cubic meter and a 25-year thermal conductivity that is 0.030 Waters per meter-Kelvin or less when free of fluorinated blowing agents and less than 0.029 Watts per meter-Kelvin when containing fluorinated blowing agent.
Abstract:
Prepare nanofoam by (a) providing an aqueous solution of a flame retardant dissolved in an aqueous solvent, wherein the flame retardant is a solid at 23° C. and 101 kiloPascals pressure when in neat form; (b) providing a fluid polymer composition selected from a solution of polymer dissolved in a water-miscible solvent or a latex of polymer particles in a continuous aqueous phase; (c) mixing the aqueous solution of flame retardant with the fluid polymer composition to form a mixture; (d) removing water and, if present, solvent from the mixture to produce a polymeric composition having less than 74 weight-percent flame retardant based on total polymeric composition weight; (e) compound the polymeric composition with a matrix polymer to form a matrix polymer composition; and (f) foam the matrix polymer composition into nanofoam having a porosity of at least 60 percent.
Abstract:
A polymeric foam article with a polymer matrix defining multiple cells therein has a polymer component with a first polymer that is a polyhedral oligomeric silsesquioxane grafted polymer that has a weight-average molecular weight of two kilograms per mole or higher and 200 kilograms per mole or lower.
Abstract:
According to various embodiments, a microcellular foam is provided, wherein the microcellular foam comprises a polymer blend, the polymer blend comprising: from 70 to 95% by weight low density polyethylene (LDPE); and from 5 to 30% by weight of polydimethylsiloxane grafted LDPE (PDMS-g-LDPE), wherein the microcellular foam has an average cell size of less than 60 μm.
Abstract:
Prepare nanofoam by: (a) providing a mold (10) with a mold cavity (12) defined by mold walls defining a sealable port (32); (b) providing a foamable polymer mixture containing a polymer and a blowing agent at a pressure at least 690 kilopascals above the saturation pressure for the polymer and blowing agent; (c) introducing the foamable polymer mixture into the mold cavity (12) while maintaining a temperature and pressure at least 690 kilopascals above the saturation pressure and controlling the pressure in the mold cavity (12) by expanding a wall of the mold; and (d) releasing pressure around the foamable mixture by moving a mold wall (20) at a rate of at least 45 centimeters per second, causing the foamable polymer mixture to expand into nanofoam having a porosity of at least 60 percent, a volume of at least 100 cubic centimeters and at least two orthogonal dimensions of four centimeter or more.
Abstract:
Prepare a polymer foam by expanding a foamable polymer composition of a copolymer component and a blowing agent where the copolymer component accounts for more than 50 weight-percent of the total polymer weight in the foamable polymer composition and is one or more than one styrene-carboxylic acid copolymer having an acid number of 20 or higher while the blowing agent comprises a fluorinated blowing agent, less than 70 weight-percent of which is 1,1,2,2-tetrafluoroethane and less than five weight-percent is carbon dioxide and C3-C5 hydrocarbons make up less than 30 mole-percent of the blowing agent; expand the foamable polymer composition into a polymer foam having an average cell size of less than 0.5 millimeters where the copolymer composition is a continuous phase in the polymer foam.
Abstract:
A polymeric foam article with a polymer matrix defining multiple cells therein has a polymer component with a first polymer that is a polyhedral oligomeric silsesquioxane grafted polymer that has a weight-average molecular weight of two kilograms per mole or higher and 200 kilograms per mole or lower.