摘要:
A system and method for laser beam welding at least two adjacent superalloy components involves substantially simultaneous formation of a base weld with a first filler metal placed between the components and cap weld with second filler metal formed over the base weld. A shim is inserted between the components, which may optionally be formed with a groove along the joint surface. A filler wire is fed to a location over the given surface or within the optional groove. Two lasers or a laser and coupled beam splitter supply first and second laser beams that are applied at focal points separated by a predetermined distance (e.g., 0.05-1.5 cm). The first laser beam is used to form a base weld with the first filler metal between the components, and the second laser beam is used to form a cap weld with the second filler metal on top of the base weld.
摘要:
Disclosed is a projection welding method including providing a first metal substrate, a second metal substrate, and a projection material of separate construction from the first metal substrate and the second metal substrate, disposing the metal projection material between the first metal substrate and the second metal substrate, applying a current and pressure to at least one of the first metal substrate and the second metal substrate, melting the metal projection material via the application of the current and pressure, creating a weld between the first metal substrate and the second metal substrate via the melting, and fixedly associating the first metal substrate and the second metal substrate via the weld.
摘要:
A turbine bucket that includes a pressure side, a suction side opposite the pressure side, and a rib extending between the pressure side and the suction side. A tip cap is attached to the pressure side and the suction side and covers the rib. The tip cap includes a precipitation hardened material and a passage aligned with the rib. A method for assembling a turbine bucket having a pressure side and a suction side and a rib extending between the pressure side and suction side. The method includes receiving a tip cap made from a precipitation hardened material and having a passage in the tip cap. The method further includes locating the rib visually through the passage and aligning the passage with the rib. The method also includes welding the tip cap to the turbine bucket and to the rib.
摘要:
A method of welding alloys having a ductility drop temperature range to limit strain-age cracking. The method involves the use of a welding device to weld a weld area of an article while maintaining temperatures throughout the weld area and a heat affected zone adjacent the weld area within a non-crack sensitive temperature range that is above a ductility drop temperature range of the alloy being welded. During welding, the temperatures of the weld area and the heat affected zone are predominantly controlled with heat input from the welding device. Once the welding has been terminated, the weld area and the heat affected zone are cooled from the non-crack sensitive temperature range through the ductility drop temperature range to a temperature below the ductility drop temperature range of the alloy.
摘要:
Process for reducing cracking in superalloy metal components by selectively growing large single grains during the casting operation at a region where fusion welding will be required.
摘要:
A welding method and apparatus for welding workpieces together by conducting a forward hybrid welding process on a joint region that includes a weld seam defined by and between faying surfaces of the workpieces, and then conducting an aft hybrid welding process on the joint region. The forward hybrid welding process simultaneously causes a forward laser beam and a forward electric arc to travel along the joint region, which in combination penetrates the weld seam and forms a weld pool that solidifies to form a weldment. The aft hybrid welding process utilizes an aft electric arc and an aft laser beam to produce a second weld pool that remelts and mixes with the weldment. On cooling, a weld joint is formed that is capable of deeply penetrating the weld seam of the joint region.
摘要:
Disclosed is a fuel nozzle and a process of fabricating a fuel nozzle. The fuel nozzle includes a fuel nozzle end cover and a fuel nozzle insert. The fuel nozzle insert is welded to the fuel nozzle end cover by a welding process selected from the group consisting of beam welding, solid state welding, and combinations thereof and/or the fuel nozzle insert includes a first fuel nozzle insert portion and a second fuel nozzle insert portion. The process includes welding the fuel nozzle insert to the fuel nozzle end cover.
摘要:
Disclosed is a fuel nozzle and a process of fabricating a fuel nozzle. The fuel nozzle includes a fuel nozzle end cover and a fuel nozzle insert. The fuel nozzle insert is welded to the fuel nozzle end cover by a welding process selected from the group consisting of beam welding, solid state welding, and combinations thereof and/or the fuel nozzle insert includes a first fuel nozzle insert portion and a second fuel nozzle insert portion. The process includes welding the fuel nozzle insert to the fuel nozzle end cover.
摘要:
Process for reducing cracking in superalloy metal components by selectively growing large single grains during the casting operation at a region where fusion welding will be required.
摘要:
A method of welding alloys having a ductility drop temperature range to limit strain-age cracking. The method involves the use of a welding device to weld a weld area of an article while maintaining temperatures throughout the weld area and a heat affected zone adjacent the weld area within a non-crack sensitive temperature range that is above a ductility drop temperature range of the alloy being welded. During welding, the temperatures of the weld area and the heat affected zone are predominantly controlled with heat input from the welding device. Once the welding has been terminated, the weld area and the heat affected zone are cooled from the non-crack sensitive temperature range through the ductility drop temperature range to a temperature below the ductility drop temperature range of the alloy.