摘要:
This invention is predicated upon applicants' discovery that conventional techniques for minimizing metal loss from sintered ceramic materials are not adequate in the fabrication of small ceramic components such as multilayer monolithic magnetic devices wherein a magnetic core is substantially surrounded by an insulating housing. Applicants have determined that this metal loss problem can be solved by providing the component with a housing layer having an appropriate concentration of metal. Specifically, if the insulating housing material around the magnetic core has, during the high temperature firing, the same partial pressure of metal as the magnetic core material, there is no net loss of metal from the core. In a preferred embodiment, loss of zinc from a MnZn ferrite core is compensated by providing a housing of NiZn ferrite or zinc aluminate with appropriate Zn concentrations. Similar considerations apply to other ceramic components.
摘要:
Multilayer magnetic components can be made with reduced cracking and magnetic degradation by forming layers having patterns of magnetic and insulating regions separated by regions that are removable during sintering. Advantageously, when the layers are stacked, layers of removable material are also disposed between magnetic regions and insulating regions so as to produce upon sintering a magnetic core within an insulating body wherein the core is substantially completely surrounded by a thin layer of free space.
摘要:
Magnetic components are fabricated as monolithic structures using multilayer co-fired ceramic tape techniques. Fabrication of these magnetic components involves constructing multiple layers of a magnetic material and an insulating non-magnetic mataerial to form a monolithic structure with well defined magnetic and insulating non-magnetic regions. Windings are formed using screen printed conductors connected through the multilayer structure by conducting vias.
摘要:
Magnetic components are fabricated as monolithic structures using multilayer co-fired ceramic tape techniques. Fabrication of these magnetic components involves constructing multiple layers of a magnetic material and an insulating non-magnetic material to form a monolithic structure with well defined magnetic and insulating non-magnetic regions. Windings are formed using screen printed conductors connected through the multilayer structure by conducting vias.
摘要:
Lowered cost fabrication including preparation of large bodies of void-free, high-silica glass, depends upon gellation of an aqueous sol of colloidal silica particles, followed by drying and firing of such gel. Freedom from cracks in the dried gel is the consequence of included polymeric material which wets the particles. The polymeric material is removed by thermal decomposition attended upon temperature attained in firing.
摘要:
Lowered cost fabrication including preparation of large bodies of void-free, high-silica glass, depends upon gellation of an aqueous sol of colloidal silica particles, followed by drying and firing of such gel. Freedom from cracks in the dried gel is the consequence of included polymeric material which wets the particles. The polymeric material is removed by thermal decomposition attended upon temperature attained in firing.
摘要:
The disclosed method of producing optical fiber comprises providing a silica-based glass rod of diameter D that comprises a core region of effective diameter d surrounded by cladding material (D/d typcially>2) and a silica-based porous jacketing tube, inserting the glass core rod into the porous tube, consolidating the porous material and sintering the jacketing tube onto the core rod such that a substantially pore-free optical fiber preform results. Fiber is then drawn from the preform in the conventional manner. Consolidation and sintering is carried out at a temperature below the softening temperature of the material, typically
摘要:
This invention is directed to a process of producing semiconductor devices which involves deposition of protective glass layers by a particle beam technique from targets of phosphosilicate glass, as well as a process for production of such targets. The phosphosilicate glass containing 1-15 mole percent P.sub.2 O.sub.5 is produced by a sol/gel technique which involves mixing of a fumed silica, with a surface area of 50-400 m.sup.2 /g, preferably about 200 m.sup.2 /g, with phosphoric acid and water to form a sol with 20-55 wt. % silica, allowing it to gel, drying at ambient conditions, dehydrating at about 650.degree. C. in an atmosphere of an inert gas and chlorine and fluorine containing gases, heating up at a certain rate of from 100.degree. to 180.degree. C. per hour to a peak sintering temperature below 1200.degree. C. and cooling so as to produce amorphous and transparent glass suitable for use as a target. The glass layers are highly advantageous as encapsulating layers, diffusion barrier layers, etc., especially for optical type and semiconductor devices. Production of the phosphosilicate glass by the sol/gel technique is highly advantageous over the conventional melting technique, being faster and much less expensive than the latter.
摘要:
High silica glass is formed by sintering a dried gel. The gel has a pore size distribution such that at most about 5% of the total pore volume is contributed by pores having an effective pore diameter greater than about 0.5 .mu.m, and such that at least 10% of the total pore volume is contributed by pores having an effective pore diameter greater than about 0.02 .mu.m. This pore size distribution permits effective migration of fluid into, and out of, the gel, permits sintering at a lower temperature, and results in increased perfection of the glass. The pore size distribution can be achieved by appropriate comminution, e.g., ball-milling, of intermediate material. A novel process for forming high silica glass is also disclosed. The process comprises forming intermediate material by hydrolysis of one or more metal alkoxides, comminuting the intermediate material to produce colloidal particles, forming a sol by dispersing the particles in liquid, gelling the sol, drying the gel, and sintering the dried gel.
摘要:
Inexpensive Mn or Mg ferrites may be used as negative temperature coefficient thermistors. Fabrication of devices with the desired high temperature coefficients is facilitated by a processing method which forms a thin layer of oxidized and high resistivity material on a low resistivity layer of ferrite material.