公开(公告)号：US08546720B2

公开(公告)日：2013-10-01

申请号：US13086114

申请日：2011-04-13

申请人： Dechao Lin ,  Yan Cui ,  Brian L Tollison ,  David Schick ,  Bill D Johnston, Jr. ,  Srikanth Chandrudu Kottilingam

发明人： Dechao Lin ,  Yan Cui ,  Brian L Tollison ,  David Schick ,  Bill D Johnston, Jr. ,  Srikanth Chandrudu Kottilingam

IPC分类号： B23K10/00

CPC分类号： B23K28/02 ,  B23K26/348 ,  B23K2101/001

摘要： A hybrid welding apparatus, and a system and method for welding at least two adjacent components having a large gap of approximately 3.0 millimeters that results in a full-penetration weld is provided. The welding system includes a hybrid welder having a defocused laser beam, an electric arc welder, and at least one bridge piece adjacent to one or more of the at least two adjacent components. The defocused laser beam and the electric arc welder are arranged and disposed to direct energy onto the at least two adjacent components to create a common molten pool operable to provide a full penetration weld to bridge the gap at a high constant weld speed, thereby joining the two adjacent components with a weld.

摘要翻译： 一种混合焊接装置，以及用于焊接至少两个具有大约3.0毫米间隙的相邻部件的系统和方法，其导致全焊缝。 焊接系统包括具有散焦的激光束，电弧焊机和与至少两个相邻部件中的一个或多个相邻的至少一个桥接件的混合焊接机。 散焦的激光束和电弧焊机被布置和布置成将能量引导到至少两个相邻的部件上，以产生可操作的提供全穿透焊接以高的恒定焊接速度来桥接间隙的公共熔池，从而将 两个相邻零件具有焊缝。

公开(公告)号：US09278407B2

公开(公告)日：2016-03-08

申请号：US13558926

申请日：2012-07-26

申请人： Dechao Lin ,  Srikanth Chandrudu Kottilingam ,  Brian L. Tollison ,  Yan Cui ,  David Schick

发明人： Dechao Lin ,  Srikanth Chandrudu Kottilingam ,  Brian L. Tollison ,  Yan Cui ,  David Schick

IPC分类号： B23K26/00 ,  B23K9/28 ,  B23K26/14

CPC分类号： B23K26/1429 ,  B23K9/1735 ,  B23K26/348 ,  B23K2101/001

摘要： A dual-wire hybrid welding system includes a hybrid welding apparatus having laser, electric arc welder and second wire feeding device. Electric arc welder includes first wire feeding device for feeding first wire. Second wire feeding device is arranged and disposed to feed a second wire to electric arc welder. Laser and electric arc welder are arranged and disposed to direct energy toward at least two adjacent components along a joint and first wire is a consumable electrode fed into joint to establish molten pool generated by both laser and arc welder with first wire. Second wire is fed to molten pool to form a common molten pool. Common molten pool is operable to provide a full penetration weld with less total heat input to join the at least two adjacent components without cracking the components at a high constant weld speed.

摘要翻译： 双线混合焊接系统包括具有激光，电弧焊接机和第二送丝装置的复合焊接装置。 电弧焊机包括第一导线馈线装置。 第二送丝装置布置并设置成将第二线材馈送到电弧焊机。 激光和电弧焊机被布置和布置成沿着接头将能量引导到至少两个相邻的部件，并且第一线是供给到接头中的消耗电极，以建立由激光和电弧焊机用第一线产生的熔池。 将第二丝线送入熔池以形成共同的熔池。 普通熔池可操作以提供具有较少总热输入的全穿透焊接以连接至少两个相邻部件，而不会以高恒定的焊接速度破坏部件。

公开(公告)号：US09221118B2

公开(公告)日：2015-12-29

申请号：US13558997

申请日：2012-07-26

申请人： Dechao Lin ,  Srikanth Chandrudu Kottilingam ,  Yan Cui ,  David Schick

发明人： Dechao Lin ,  Srikanth Chandrudu Kottilingam ,  Yan Cui ,  David Schick

IPC分类号： B23K26/00 ,  B23K9/127 ,  B23K9/173 ,  B23K26/03 ,  B23K26/04 ,  B23K26/14 ,  B23K26/26 ,  B23K26/32

CPC分类号： B23K9/1274 ,  B23K9/1276 ,  B23K9/173 ,  B23K26/032 ,  B23K26/044 ,  B23K26/048 ,  B23K26/26 ,  B23K26/32 ,  B23K26/348 ,  B23K2103/04 ,  B23K2103/05 ,  B23K2103/08 ,  B23K2103/10 ,  B23K2103/12 ,  B23K2103/14 ,  B23K2103/26 ,  B23K2103/50

摘要： An adaptive control hybrid welding system including hybrid welding apparatus, control system connected to hybrid welding apparatus, and seam tracker connected to control system is provided. Hybrid welding apparatus includes a laser and an electric arc welder. Laser and electric arc welder each have adjustable welding parameters. Control system modifies welding parameters of laser and electric arc welder, and spacing between laser beam and arc of welder. Seam tracker is operable to measure seam property of adjacent workpieces prior to welding. Seam tracker is operable to send signals to control system in response to the measured seam property. Control system modifies welding parameters based on signal from seam tracker and adaptive control hybrid welding apparatus joins adjacent workpieces having variable gap sizes of up to 2.5 mm with full penetration welds. Also provided is a method of controlling the adaptive control hybrid welding system.

摘要翻译： 提供了一种包括混合焊接设备，连接到混合焊接设备的控制系统以及连接到控制系统的接缝跟踪器的自适应控制混合焊接系统。 混合焊接装置包括激光器和电弧焊机。 激光和电弧焊机各具有可调焊接参数。 控制系统修改激光焊机和电弧焊机的焊接参数，以及激光束与焊机电弧之间的间距。 焊缝跟踪器可操作以在焊接之前测量相邻工件的接缝性能。 接缝跟踪器可操作以响应于测量的接缝属性向控制系统发送信号。 控制系统基于来自缝焊机的信号来修改焊接参数，并且自适应控制复合焊接设备将具有高达2.5mm可变间隙尺寸的相邻工件连接到全穿透焊缝。 还提供了一种控制自适应控制混合焊接系统的方法。

公开(公告)号：US20130323533A1

公开(公告)日：2013-12-05

申请号：US13488535

申请日：2012-06-05

申请人： Yan Cui ,  Paul Stephen DiMascio ,  Srikanth Chandrudu Kottilingam ,  Brian Lee Tollison ,  Dechao Lin

发明人： Yan Cui ,  Paul Stephen DiMascio ,  Srikanth Chandrudu Kottilingam ,  Brian Lee Tollison ,  Dechao Lin

IPC分类号： B23K15/00 ,  B32B15/01

CPC分类号： B23K15/0073 ,  B23K26/211 ,  B23K2101/001 ,  B23P6/005 ,  C22C19/051 ,  C22C19/055 ,  C22C19/056 ,  F01D5/005 ,  F05D2230/233 ,  F05D2240/121 ,  F05D2300/175 ,  F05D2300/518 ,  F05D2300/607 ,  Y10T428/12944 ,  Y10T428/12986

摘要： Methods for repairing superalloy components include disposing a single crystal coupon in a void of the superalloy component, disposing one or more shims between the single crystal coupon and the superalloy component, and, welding the one or more shims to join with the single crystal coupon and the superalloy component using a high energy density beam welder.

摘要翻译： 用于修复超级合金部件的方法包括将单晶优惠券设置在超合金部件的空隙中，在单晶优惠券和超合金部件之间设置一个或多个垫片，以及焊接一个或多个垫片以与单晶优惠券连接，以及 超级合金部件采用高能量密度焊机。

公开(公告)号：US20130168926A1

公开(公告)日：2013-07-04

申请号：US13343296

申请日：2012-01-04

申请人： Yan Cui ,  William Edward Adis ,  Srikanth Chandrudu Kottilingam ,  Dechao Lin ,  Michael Dennis Mack ,  Daniel Frederick Purdy

发明人： Yan Cui ,  William Edward Adis ,  Srikanth Chandrudu Kottilingam ,  Dechao Lin ,  Michael Dennis Mack ,  Daniel Frederick Purdy

IPC分类号： F16J15/44 ,  B23K15/00 ,  B23K26/00 ,  B23K31/02

CPC分类号： F01D11/001 ,  F05B2230/232 ,  F05B2240/571 ,  F16J15/3288

摘要： According to one aspect of the invention, a method for assembling a turbine includes placing a middle layer between a first and second outer member, wherein the middle layer includes a non-continuous layer of material and the first and second outer members each include a member of continuous material and welding a primary joint between the middle layer, first outer member and second outer member, the primary joint extending through the first outer member, the middle layer and at least a portion of the second outer member. The method also includes welding a secondary joint between the middle layer and first outer member, the secondary joint extending through the first outer member and at least a portion of the middle layer.

摘要翻译： 根据本发明的一个方面，一种用于组装涡轮机的方法包括在第一和第二外部构件之间放置中间层，其中中间层包括非连续的材料层，并且第一和第二外部构件各自包括构件 连续材料并焊接在中间层，第一外部构件和第二外部构件之间的主接头，主接头延伸穿过第一外部构件，中间层和第二外部构件的至少一部分。 该方法还包括焊接中间层和第一外部构件之间的次级接头，辅助接头延伸穿过第一外部构件和中间层的至少一部分。

公开(公告)号：US20120234798A1

公开(公告)日：2012-09-20

申请号：US13048289

申请日：2011-03-15

申请人： Dechao Lin ,  Yan Cui ,  Srikanth Chandrudu Kottilingam ,  David Edward Schick ,  Brian Lee Tollison

发明人： Dechao Lin ,  Yan Cui ,  Srikanth Chandrudu Kottilingam ,  David Edward Schick ,  Brian Lee Tollison

IPC分类号： B23K9/18 ,  B23K9/16

CPC分类号： B23K26/34 ,  B23K9/04 ,  B23K26/32 ,  B23K26/342 ,  B23K26/348 ,  B23K2103/50

摘要： Disclosed is a method for affixing a metal cladding to a metal base. The method includes: heating the metal cladding and a surface of the metal base with a heating device to create a molten metal pool having molten metal cladding layered upon molten metal base material in the metal base; stabilizing a temperature gradient of the molten metal pool with a laser beam directed into the molten metal pool; and cooling the molten metal pool to affix solidified cladding to the metal base.

摘要翻译： 公开了一种将金属包层固定在金属基底上的方法。 该方法包括：用加热装置加热金属包层和金属基底的表面，以产生熔融金属熔池，其中熔融金属包层层合在金属基体中的熔融金属基材上; 用引导到熔融金属池的激光束稳定熔融金属池的温度梯度; 并冷却熔融金属池以将固化的包层固定在金属基底上。

公开(公告)号：US09068462B2

公开(公告)日：2015-06-30

申请号：US13234224

申请日：2011-09-16

申请人： Yan Cui ,  Srikanth Chandrudu Kottilingam ,  Brian Lee Tollison ,  Dechao Lin ,  David Edward Schick ,  George Meng

发明人： Yan Cui ,  Srikanth Chandrudu Kottilingam ,  Brian Lee Tollison ,  Dechao Lin ,  David Edward Schick ,  George Meng

IPC分类号： F01D5/14

CPC分类号： F01D5/141 ,  F05D2230/232

摘要： A process of welding an article and a welded turbine blade are disclosed. The process includes fusion welding over a primary symmetry line determined from a center of gravity on a first side of the article or blade and fusion welding over the primary symmetry line determined from the center of gravity on a second side of the article or blade. The fusion treating includes multiple fusion treatments.

摘要翻译： 公开了一种焊接物品和焊接的涡轮叶片的过程。 该方法包括从制品或刀片的第一侧上的重心确定的主对称线上的熔焊，以及在物品或刀片的第二侧上由重心确定的主对称线上的熔焊。 融合治疗包括多次融合治疗。

公开(公告)号：US08974865B2

公开(公告)日：2015-03-10

申请号：US13032821

申请日：2011-02-23

申请人： Dechao Lin ,  Yan Cui ,  Srikanth Chandrudu Kottilingam ,  Ganjiang Feng

发明人： Dechao Lin ,  Yan Cui ,  Srikanth Chandrudu Kottilingam ,  Ganjiang Feng

IPC分类号： B32B15/00 ,  B23K9/04 ,  C23C28/02 ,  C22C19/00 ,  B23K35/30 ,  B23P6/00 ,  F01D5/00 ,  F01D5/28 ,  B23K35/00

CPC分类号： B23K9/04 ,  B23K35/00 ,  B23K35/3033 ,  B23K2101/001 ,  B23P6/007 ,  C23C28/021 ,  F01D5/005 ,  F01D5/288 ,  F05D2230/80 ,  F05D2230/90 ,  Y10T428/12493 ,  Y10T428/12931 ,  Y10T428/12937 ,  Y10T428/12944 ,  Y10T428/12951 ,  Y10T428/12958

摘要： A component and a method of processing a component are disclosed. The method includes providing a base metal having a feature, removing the feature to form a processed region, applying a first layer to the processed region, and applying a second layer to the first layer. The base metal, the first layer, and the second layer each have predetermined thermal expansion coefficients, yield strengths, and elongations. The processed component includes the first layer applied to a processed region of the base metal and a second layer applied to the first layer.

摘要翻译： 公开了一种组件和处理组件的方法。 该方法包括提供具有特征的母材，去除特征以形成经处理的区域，将第一层施加到经处理的区域，以及将第二层施加到第一层。 贱金属，第一层和第二层各自具有预定的热膨胀系数，屈服强度和伸长率。 经处理的部件包括施加到基底金属的经处理区域的第一层和施加到第一层的第二层。

公开(公告)号：US08921730B2

公开(公告)日：2014-12-30

申请号：US13166215

申请日：2011-06-22

申请人： Yan Cui ,  Srikanth Chandrudu Kottilingam ,  Daniel James Dorriety ,  Brian Lee Tollison ,  Dechao Lin ,  Hai Buu Sam

发明人： Yan Cui ,  Srikanth Chandrudu Kottilingam ,  Daniel James Dorriety ,  Brian Lee Tollison ,  Dechao Lin ,  Hai Buu Sam

IPC分类号： B23K9/04 ,  B23K9/235 ,  B23K10/02 ,  B23K26/34 ,  B23K26/30 ,  B23K26/32 ,  B23K35/30 ,  C22C19/05

CPC分类号： B23K35/304 ,  B23K9/044 ,  B23K9/235 ,  B23K10/027 ,  B23K26/32 ,  B23K26/342 ,  B23K26/60 ,  B23K35/0255 ,  B23K35/3033 ,  B23K2101/001 ,  B23K2103/26 ,  B23K2103/50 ,  C22C19/056 ,  C22C19/057 ,  Y10T428/12493 ,  Y10T428/12944

摘要： A method of fabricating a component and a fabricated component are disclosed. The method includes depositing a material to a component and manipulating the material to form a boundary region and a filler region for desired properties. The component includes the boundary region and the filler region, thereby having the desired properties.

摘要翻译： 公开了一种制造部件和制造部件的方法。 该方法包括将材料沉积到组件并操纵材料以形成用于所需性质的边界区域和填充区域。 该组分包括边界区域和填料区域，从而具有所需的性质。

公开(公告)号：US08919633B2

公开(公告)日：2014-12-30

申请号：US13343296

申请日：2012-01-04

申请人： Yan Cui ,  William Edward Adis ,  Srikanth Chandrudu Kottilingam ,  Dechao Lin ,  Michael Dennis Mack ,  Daniel Frederick Purdy

发明人： Yan Cui ,  William Edward Adis ,  Srikanth Chandrudu Kottilingam ,  Dechao Lin ,  Michael Dennis Mack ,  Daniel Frederick Purdy

IPC分类号： B23K31/02 ,  B23K15/00 ,  B23K26/00

CPC分类号： F01D11/001 ,  F05B2230/232 ,  F05B2240/571 ,  F16J15/3288

摘要： According to one aspect of the invention, a method for assembling a turbine includes placing a middle layer between a first and second outer member, wherein the middle layer includes a non-continuous layer of material and the first and second outer members each include a member of continuous material and welding a primary joint between the middle layer, first outer member and second outer member, the primary joint extending through the first outer member, the middle layer and at least a portion of the second outer member. The method also includes welding a secondary joint between the middle layer and first outer member, the secondary joint extending through the first outer member and at least a portion of the middle layer.

摘要翻译： 根据本发明的一个方面，一种用于组装涡轮机的方法包括在第一和第二外部构件之间放置中间层，其中中间层包括非连续的材料层，并且第一和第二外部构件各自包括构件 连续材料并焊接在中间层，第一外部构件和第二外部构件之间的主接头，主接头延伸穿过第一外部构件，中间层和第二外部构件的至少一部分。 该方法还包括焊接中间层和第一外部构件之间的次级接头，辅助接头延伸穿过第一外部构件和中间层的至少一部分。