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1.发明授权Method of brazing a component, a brazed power generation system component, and a braze 有权钎焊部件，钎焊发电系统部件和钎焊的方法公开(公告)号：US08568826B2
公开(公告)日：2013-10-29
申请号：US13278349
申请日：2011-10-21
申请人： Junyoung Park , Jason Robert Parolini , Ibrahim Ucok , Brian Lee Tollison , Stephen Walcott , Jon Conrad Schaeffer
发明人： Junyoung Park , Jason Robert Parolini , Ibrahim Ucok , Brian Lee Tollison , Stephen Walcott , Jon Conrad Schaeffer
IPC分类号： B05D1/12
CPC分类号： B05D1/12 , B23K1/0018 , B23K1/19 , B23K1/203 , B23K35/0244 , B23K35/0261 , B23K35/3006 , B23K35/3605 , B23K35/3606 , B23K35/362 , B23K2101/001 , B23P6/007 , C22C1/0466 , F01D5/005 , F01D9/044 , F05D2230/90 , F05D2300/20 , Y10T428/25
摘要： A method for brazing a component in a power generation system, the brazed power generation system component, and braze are provided to improve repairing power generation systems. The method includes providing the component having a feature in a surface of the component and coating a particulate material with a filler material to obtain a coated particulate material. The method includes preparing the feature to obtain a treatment area and filling the treatment area in the surface of the component with the coated particulate material. The method includes heating the treatment area and surrounding component to a brazing temperature and applying oxidation protection to the treatment area. After the brazing temperature is obtained, the method includes brazing the treatment area and the screen and cooling the component to obtain a brazed joint.
摘要翻译： 提供了用于钎焊发电系统中的部件，钎焊发电系统部件和钎焊的方法，以改进修理发电系统。 该方法包括提供在部件的表面中具有特征的部件并且用填充材料涂覆颗粒材料以获得涂覆的颗粒材料。 该方法包括制备该特征以获得处理区域并用涂覆的颗粒材料填充组件表面中的处理区域。 该方法包括将处理区域和周围部件加热至钎焊温度，并对处理区域进行氧化保护。 在获得钎焊温度之后，该方法包括对处理区域和筛网进行钎焊并冷却部件以获得钎焊接头。
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公开(公告)号：US20130167984A1
公开(公告)日：2013-07-04
申请号：US13342711
申请日：2012-01-03
CPC分类号： C21D5/00 , B22C9/02 , B22C9/046 , B22C23/00 , B22D27/04 , C21D1/20 , C21D1/26 , C21D1/34 , C21D6/008 , C21D9/0062 , C21D9/0068 , C21D9/28 , C21D2211/001 , C21D2211/005 , C22C38/02 , C22C38/04 , C22C38/08 , C22C38/12 , C22C38/34 , C22C38/40 , F03D80/00 , F05B2240/60 , Y02E10/72 , Y02P70/523
摘要： A method of making an austempered ductile iron article is disclosed. The method includes providing a melt of a ductile iron alloy composition. The method also includes casting the melt into a mold to form a casting. The method further includes cooling the casting to an austempering temperature by circulating a coolant through the mold; wherein cooling comprises solidifying the melt and forming a ductile iron article. Still further, the method includes heating the casting to maintain the austempering temperature for an interval sufficient to form an austempered ductile iron article that comprises a microstructure comprising ausferrite.
摘要翻译： 公开了制造奥氏体球墨铸铁制品的方法。 该方法包括提供球墨铸铁合金组合物的熔体。 该方法还包括将熔体浇铸到模具中以形成铸件。 该方法还包括通过使冷却剂循环通过模具将铸件冷却至奥氏体回火温度; 其中冷却包括固化熔体并形成球墨铸铁制品。 此外，该方法包括加热铸件以将奥氏体回火温度维持在足以形成包含含铁素体的微结构的奥氏体球墨铸铁制品的间隔。
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3.发明授权Methods of forming and austempering a ductile iron article and article made thereby 有权球墨铸铁制品和由此制成的制品的成型和奥氏体回火方法公开(公告)号：US08968497B2
公开(公告)日：2015-03-03
申请号：US13294365
申请日：2011-11-11
CPC分类号： C21D5/00 , C21D1/20 , C21D2211/001 , C21D2211/006 , F03D9/25 , F03D15/00 , F03D15/10 , F05B2230/40 , F05B2240/60 , F05C2201/0445 , Y02E10/72 , Y02E10/722 , Y02P70/523
摘要： A method of making a ductile iron article is disclosed. The method includes providing a ductile iron article preform. The method also includes deforming the ductile iron article preform by hot-working to provide a hot-worked portion of the article. The method further includes cooling the article to an austempering temperature. Still further, the method includes austempering the ductile iron article preform for a predetermined time sufficient to provide an austempered article preform comprising an austempered microstructure, wherein the austempered microstructure of the hot-worked portion is different than in other portions of the article. A ductile iron wind turbine shaft is also disclosed. The ductile iron wind turbine shaft has an austempered microstructure comprising an ausferrite matrix and a plurality of graphite nodules. The austempered microstructure has a deformed portion, the deformed portion has a microstructure that is different than the microstructure of the other portion of the shaft.
摘要翻译： 公开了制造球墨铸铁制品的方法。 该方法包括提供球墨铸铁制品预制件。 该方法还包括通过热加工来变形球墨铸铁制品预制件以提供制品的热加工部分。 该方法还包括将制品冷却至奥氏体回火温度。 此外，该方法包括将球墨铸铁制品预制件淬火预定时间足以提供包含奥氏体微结构的奥氏体制品预制件，其中热加工部分的奥氏体微结构与制品的其它部分不同。 还公开了一种球墨铸铁风力涡轮机轴。 球墨铸铁风力涡轮机轴具有奥氏体微结构，其包含氧化铁基体和多个石墨结节。 奥氏体微结构具有变形部分，变形部分具有与轴的另一部分的微结构不同的微观结构。
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公开(公告)号：US20130118704A1
公开(公告)日：2013-05-16
申请号：US13293198
申请日：2011-11-10
摘要： A casting system, mold, and method are disclosed for electromagnetically stirring sand castings. In an embodiment, the casting mold includes a mold body having a cavity therein, and a passageway fluidly connecting the cavity with an exterior of the mold body. The passageway allows for introduction of a molten metal into the cavity. The mold body further includes at least one induction coil embedded in a cope of the mold body; and at least one induction coil embedded in a drag of the mold body. The induction coils are configured to generate an electromagnetic field for stirring a molten metal casting while it solidifies inside the mold.
摘要翻译： 公开了用于电磁搅拌砂铸件的铸造系统，模具和方法。 在一个实施例中，铸模包括其中具有空腔的模具主体和将空腔与模具主体的外部流体连接的通道。 通道允许将熔融金属引入空腔。 模具体还包括至少一个嵌入在模具主体的上模中的感应线圈; 以及嵌入模具主体的阻力中的至少一个感应线圈。 感应线圈被配置为产生用于在熔融金属铸件固化在模具内部时搅拌熔融金属铸件的电磁场。
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公开(公告)号：US20120051898A1
公开(公告)日：2012-03-01
申请号：US13204386
申请日：2011-08-05
CPC分类号： B22D25/005 , B22D19/00 , F03D15/00 , F03D80/00 , F05B2260/96 , F05B2280/101 , F05B2280/1021 , F05B2280/1025 , F05B2280/10302 , F05B2280/10304 , F05B2280/105 , F05B2280/6012 , Y02E10/72
摘要： A wind turbine component having a lightweight structure is provided and includes a metallic matrix defining a cavity, metallic foam enclosed within the cavity and a solidification metallurgical bond formed at an entire interface between the metallic matrix and the metallic foam.
摘要翻译： 提供具有轻质结构的风力涡轮机部件，并且包括限定空腔的金属基体，封闭在空腔内的金属泡沫和在金属基体和金属泡沫之间的整个界面处形成的固化冶金结合。
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公开(公告)号：US20110017364A1
公开(公告)日：2011-01-27
申请号：US12507885
申请日：2009-07-23
CPC分类号： C22C37/04 , C21D9/32 , C21D2211/001 , C21D2211/005 , C22C37/10 , F05B2230/21 , F05B2240/60 , F05C2201/0439 , Y02E10/722 , Y02P10/32
摘要： A component for wind turbines includes cast austempered ductile iron containing about 3.0 to about 3.8 weight percent carbon, about 1.9 to about 2.8 weight percent silicon, up to about 0.3 weight percent manganese, up to about 0.8 weight percent copper, up to about 2.0 weight percent nickel, up to about 0.3 weight percent molybdenum, about 0.03 to about 0.06 weight percent magnesium, less than about 0.05 weight percent chromium, less than about 0.02 weight percent vanadium, and less than about 0.01 weight percent sulfur. The component is preferably a drive shaft or gearbox component having a mass of more than about 3 tons. A method of manufacturing the component is also provided.
摘要翻译： 用于风力涡轮机的组件包括铸铁奥氏体球墨铸铁，其含有约3.0至约3.8重量％的碳，约1.9至约2.8重量％的硅，至多约0.3重量％的锰，至多约0.8重量％的铜，至多约2.0重量％ 的镍，至多约0.3重量％的钼，约0.03至约0.06重量％的镁，小于约0.05重量％的铬，小于约0.02重量％的钒和小于约0.01重量％的硫。 该部件优选地是具有大于约3吨的质量的驱动轴或齿轮箱部件。 还提供了一种制造该部件的方法。
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公开(公告)号：US09649686B2
公开(公告)日：2017-05-16
申请号：US13402663
申请日：2012-02-22
CPC分类号： B22D19/02 , B22D13/066 , Y10T428/249921 , Y10T428/31678
摘要： Casting preforms are provided including a casting preform assembly; and a plurality of geometrically shaped bodies, wherein the plurality of geometrically shaped bodies are arranged or interconnected to form the casting preform assembly. Also provided is a method of using a casting preform, including forming a casting preform assembly, wherein the casting preform assembly includes a plurality of geometrically shaped bodies; anchoring the casting preform to an outer surface of a casting mold; introducing a fluid casting material into the casting mold; applying centrifugal force to the casting mold; forming a molded article, wherein at least a portion of the surface of the molded article is reinforced with the plurality of geometrically shaped bodies.
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8.发明授权公开(公告)号：US08974180B2
公开(公告)日：2015-03-10
申请号：US13299114
申请日：2011-11-17
CPC分类号： G01K3/04 , G01K11/06 , G01K13/02 , G01K2013/024
摘要： A method for estimating an operating temperature of component in turbo machinery includes providing body detachably affixed to component, operating machinery, stopping operation of machinery, and removing body. The method includes obtaining concentration profile by determining final concentration of at least one species in first material and in second material, and determining a transient concentration of at least one species between first material and second material. The method includes determining an operating temperature by correlating concentration profile to corresponding operating temperature for system. A system including body is also provided. Body includes at least one species, a first material having a starting first concentration of the species, a second material arranged to permit migration of the species from first material to second material. Species migrates from first material to second material during operation of turbo machinery allowing body to estimate temperature during operation.
摘要翻译： 用于估计涡轮机械中的部件的工作温度的方法包括提供可拆卸地固定到部件，操作机械，停止机械操作和移除主体的主体。 该方法包括通过确定第一材料和第二材料中的至少一种物质的最终浓度并确定第一材料和第二材料之间的至少一种物质的瞬时浓度来获得浓度分布。 该方法包括通过将浓度分布与系统的相应操作温度相关联来确定操作温度。 还提供了包括身体的系统。 身体包括至少一种物质，具有物种起始第一浓度的第一种物质，被布置成允许物质从第一物质迁移到第二物质的第二物质。 在涡轮机械运行期间，物种从第一种材料迁移到第二种材料，允许物体在运行过程中估计温度。
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公开(公告)号：US20130216813A1
公开(公告)日：2013-08-22
申请号：US13402663
申请日：2012-02-22
CPC分类号： B22D19/02 , B22D13/066 , Y10T428/249921 , Y10T428/31678
摘要： Casting preforms are provided comprising a casting preform assembly; and a plurality of geometrically shaped bodies, wherein the plurality of geometrically shaped bodies are arranged or interconnected to form the casting preform assembly. Also provided is a method of using a casting preform, comprising forming a casting preform assembly, wherein the casting preform assembly comprises a plurality of geometrically shaped bodies; anchoring the casting preform to an outer surface of a casting mold; introducing a fluid casting material into the casting mold; applying centrifugal force to the casting mold; forming a molded article, wherein at least a portion of the surface of the molded article is reinforced with the plurality of geometrically shaped bodies.
摘要翻译： 提供铸造预型件，其包括铸造预制件组件; 以及多个几何形状的主体，其中所述多个几何形状的主体被布置或互连以形成铸造预制件组件。 还提供了一种使用铸造预成型件的方法，包括形成铸造预制件组件，其中铸造预制件组件包括多个几何形状的主体; 将铸造预制件锚固到铸模的外表面; 将流体铸造材料引入铸模中; 将离心力施加到铸模上; 形成模制品，其中模制品的表面的至少一部分被多个几何形状的体加强。
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公开(公告)号：US08387678B1
公开(公告)日：2013-03-05
申请号：US13300099
申请日：2011-11-18
摘要： A mold system and method for producing a casting. The mold system utilizes multiple channels, each channel comprising a sprue and gating system, to feed the mold cavity at different heights. When a lower portion of the mold is filled, a controller is signaled to initiate filling of the mold through a second channel positioned above the lower portion. This mold system desirably provides the hottest molten metal to the last portion of the casting to freeze with or without the use of risers, eliminating casting defects. The system also enables the controlled pouring of dissimilar metal castings.
摘要翻译： 一种用于生产铸件的模具系统和方法。 模具系统使用多个通道，每个通道包括浇道和浇注系统，以在不同的高度处供给模腔。 当模具的下部被填充时，发出控制器以通过位于下部的上方的第二通道开始填充模具。 该模具系统期望地将最热的熔融金属提供给铸件的最后部分以使用或不使用立管来冷冻，从而消除铸造缺陷。 该系统还可以控制浇注异种金属铸件。
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