摘要:
A low inertia, wear-resistant needle valve assembly is provided for an internal combustion engine closed nozzle unit fuel injector. The needle valve assembly includes a needle and spring retainer subassembly made from an advanced structural ceramic, such as silicon nitride. A valve seat subassembly in the injector cup is made from a combination of metal and ceramic. The assembly materials and configuration provide maximum control over the efficiency of the injection event so that the fuel injection event can be terminated quickly, thereby allowing more effective control over exhaust emissions.
摘要:
A highly wear-resistant plunger assembly for a fuel injector, particularly an open nozzle fuel injector, is provided. The wear-resistant plunger assembly of the present invention includes components formed from wear-resistant materials specifically including, but not limited to, ceramics and metals capable of withstanding the high temperatures and frictional forces produced by prolonged motoring and other potentially adverse engine operating conditions. Different portions of the plunger assembly may be formed from different kinds of wear-resistant materials.
摘要:
An improved closed nozzle injector assembly for injecting high pressure fuel into the combustion chamber of an engine is provided which includes a first needle valve element associated with a first set of injector orifices, a first needle valve control device for controlling the opening and closing of the first needle valve, a second needle valve associated with a second set of injector orifices and a second needle valve control device for controlling the opening and closing of the second needle valve. Each needle valve control device includes a control volume positioned at one end of the respective needle valve, a control volume charge circuit for supplying high pressure fuel to the respective control volume and the respective injection control valve for controlling the flow of high pressure fuel from the respective control volume to a low pressure drain thereby controlling the movement of the respective needle valve. Using a dedicated control volume and injection control valve for each needle valve element permits effective control over the duration of pilot and post fuel injection events while also providing variable rate shaping capability for optimized emissions and fuel economy. The present dual needle valve element injector includes various components such as biasing springs which are positioned and interconnected to other components in a manner which creates a simple, compact fuel injector package providing independent control of two sets of spray orifices in one injector.
摘要:
An injection rate shaping nozzle assembly for a fuel injector is provided which includes a closed nozzle valve element and a rate shaping control device including an injection spill circuit for spilling a portion of the fuel to be injected to produce a predetermined time varying change in the flow rate of fuel injected into a combustion chamber. The spill circuit includes a spill passage integrally formed in the nozzle valve element. The rate shaping control device may include a spill accelerating chamber in formed in the nozzle valve element for creating a rapid increase in the spill flow rate. A spill circuit purge device is provided to remove fuel from the spill circuit and accelerating chamber between each of the injection events thereby ensuring an unimpeded, effective spill fuel flow during the next spill event. The purge device includes a purge passage formed of a predetermined size for restricting the flow of purge gas to ensure sufficient fuel removal from the injection spill circuit while avoiding excessive purge gas flow. The purge passage may include an annular clearance gap formed between the nozzle valve element and the nozzle housing wall, or alternatively, may include an orifice passage formed in the inner portion of the nozzle valve element. An improved method for forming a nozzle valve element having an axial center passage is also disclosed.
摘要:
A lube oil and fuel blending system, pumping device and method are provided which effectively, inexpensively and controllably removes used lube oil from an engine and delivers the lube oil to the fuel system for consumption within the engine. The lube oil and fuel blending system includes a fuel pumping device or injector containing a bore and a plunger reciprocally mounted in the bore for movement through a retraction stroke and an advancement stroke, each having a predetermined stroke length. A fuel drain circuit communicates with the bore at a drain location spaced a predetermined seal length axially along the bore from an outer opening of the bore through which the plunger extends. The predetermined seal length is specifically designed less than the predetermined stroke length to cause lube oil on the outer portion of the plunger to be delivered by the plunger to the fuel drain circuit at the drain location. Fuel leakage through the fuel drain circuit washes the lube oil from the plunger thereby blending the lube oil and fuel and delivering the blend to the fuel supply system via a return line. A variable restriction valve may be provided in the return line to control the leakage flow. Therefore, the predetermined seal length can be chosen relative to the stroke to achieve a desired leakage rate. In another embodiment, an undercut may be used to increase the used lube oil leakage rate.
摘要:
A fuel injector includes an injector housing having a plunger assembly disposed within a central axial bore and including a lower plunger, an intermediate plunger, and an upper plunger. The lower plunger reciprocates within the central bore to meter a variable quantity of fuel during downward portions of the reciprocating motion. A timing spring is wound around the upper portion of the lower plunger to bias the lower plunger upwardly. A timing chamber formed between the upper and intermediate plungers receives timing fluid to create a hydraulic link between the plungers. Timing fluid exits the timing chamber through a central passage, which may have a reduced area regulating orifice, formed through the intermediate plunger, which is ordinarily closed by a valve mechanism. The valve mechanism is acted upon in part by the timing spring. To improve the pressure regulation using a higher spring load and to accommodate a larger area drainage passage, a valve spring biases closed the passage. The force provided by the valve spring is predetermined to open the valve mechanism and drain timing fluid when the timing fluid pressure exceeds the maximum pressure during injection. After injection is completed, timing fluid exits from the timing chamber either through the central passage or through a spillport which is closable by the nonbeveled lower portion of the upper plunger.
摘要:
A fuel injector is provided with a lower nozzle body which is cooled with a small amount of metered fuel. In one embodiment, a blind passage is formed to extend from the upper portion to the lower end of the injector nozzle valve element. A transverse passage is formed in the nozzle valve element connecting the blind passage and the nozzle bore. Rail pressure causes a metered amount of fuel to flow through the nozzle bore, the transverse passage and upwardly along the blind passage to the drain passage. Inward cooling occurs by providing more surface area over which the fuel flows. In another embodiment, a sleeve is formed to fit over an existing nozzle to form a passage surrounding the injector tip. An orifice is located in the nozzle housing to connect the nozzle cavity with the annular passage thereby providing a small amount of fuel to drain.
摘要:
A novel and improved motion sensor for high pressure fluid delivery devices is provided which effectively senses movement of a component in a high pressure environment while minimizing the likelihood of fluid leakage through a receiving cavity containing at least a portion of the sensor. The motion sensor includes a sealing surface shaped and positioned relative to a force resisting surface formed on an annular cavity surface of the receiving cavity so as to apply a fluid, e.g. fuel, pressure induced sealing force against the force resisting surface due to the high pressure fluid forces acting on the sensor body. The sealing surface may be conically shaped for contacting a complementary conically shaped force resisting surface and/or the sealing surface may extend perpendicular to the direction of the fluid forces acting on the sensor body for abutment against a complementary positioned annular land containing the force resisting surface.
摘要:
Check valves (500) are incorporated into a fuel injector so as to form a controlling orifice in the system between the solenoid vales which direct fuel to the respective injection and timing chambers of the fuel injector and the chambers themselves. The precision fuel metering capability of the valve (500) is determined by an annular clearance created between the plunger (512) of the valve and the valve body (510) when the valve is in its maximum stroke. For achieving a bi-stable operation of the valve, the ratio of the plunger valve seat (510d) area to the maximum plunger valve (512b) area and the spring (514) are key parameters. The check valves (500) are formed as cartridge type check valves that can be calibrated outside of the injector prior to the installation thereof.
摘要:
An improved fuel injector for providing precise control over injection timing, quantity and rate shape is provided which includes a fuel pressure balancing device for balancing the fuel pressure forces acting on a needle valve element while the element is in both the closed and open positions thereby permitting an actuator to more precisely and predictably control the movement of the needle valve element. The fuel pressure balancing device includes a cavity formed in the needle valve element and pressure balancing surfaces formed on the needle valve element and positioned in the cavity. The actuator may be a piezoelectric actuator for compressing actuating fluid in an actuating fluid circuit which includes a fluid chamber positioned adjacent a needle valve element and fluidically separate from a fuel supply circuit for supplying high pressure fuel for injection. Actuating fluid pressure in the chamber acts on the needle valve element to initiate injection. In another embodiment, the needle valve element is directly controlled by a solenoid actuator.