Abstract:
Disclosed is an apparatus and method for lubricating a plunger residing within a bushing of a fuel injector. The apparatus includes a fuel lubrication mechanism comprised of lubrication grooves formed within and around the outer axial surfaces of the plunger. The grooves act as fuel reservoirs for storing a small portion of fuel on the outer axial surface of the plunger. The stored or retained fuel interfaces with the walls of the bushing during injection to provide a lubricated interface between the bushing and plunger. The lubricated interface increases the service life of the fuel injector by reducing seizing, scoring and scuffing caused by excessive heat.
Abstract:
A turbo-charged internal combustion cylinder assembly includes a combustion chamber, an intake port communicably connected with an intake manifold, and an exhaust port communicably connected with an exhaust manifold. An intake valve is disposed within the intake port, and an exhaust valve is disposed within the exhaust port, the valves facilitating, in an open position, or restricting, in a closed position, gas flow between their respective ports and the combustion chamber. A compressor may be communicably connected to the intake manifold so as to provide pre-combustion gases to, and regulate pressure of the combustion chamber. The exhaust valve may open while the intake valve is closed to exhaust post-combustion gases from the combustion chamber. Alternatively, the exhaust valve may open while the intake valve is open to admit post-combustion gases into the combustion chamber if the combustion chamber pressure is lower than the exhaust port pressure.
Abstract:
A turbo-charged internal combustion cylinder assembly includes a combustion chamber which may be communicably connected to a compressor via an intake port through an intake manifold and aftercooler so the compressor may provide pre-combustion gases to the combustion chamber when the intake valve is open. An exhaust port communicably connects the combustion chamber to an exhaust manifold. An exhaust valve may open to exhaust post-combustion gases to the exhaust manifold while an intake valve is substantially closed, and the exhaust valve may open to admit post-combustion gases to the combustion chamber while the intake valve is substantially open and an exhaust port pressure in the exhaust port is higher than a combustion chamber pressure in the combustion chamber. A fuel injector may admit fuel to the combustion chamber. A spill valve may control a rate of fuel injection to the combustion chamber, the spill valve having a first position providing a maximum fuel injection rate, a second position providing a substantially zero fuel injection rate, and at least one intermediate position providing an intermediate fuel injection rate between the maximum fuel injection rate and the zero fuel injection rate.
Abstract:
Check valves (500) are incorporated into a fuel injector so as to form a controlling orifice in the system between the solenoid vales which direct fuel to the respective injection and timing chambers of the fuel injector and the chambers themselves. The precision fuel metering capability of the valve (500) is determined by an annular clearance created between the plunger (512) of the valve and the valve body (510) when the valve is in its maximum stroke. For achieving a bi-stable operation of the valve, the ratio of the plunger valve seat (510d) area to the maximum plunger valve (512b) area and the spring (514) are key parameters. The check valves (500) are formed as cartridge type check valves that can be calibrated outside of the injector prior to the installation thereof.
Abstract:
This invention relates to a densified zirconia ceramic partially stabilized by between 3.8 mol % and 4.4 mol % yttria, wherein the ceramic has a flexural strength of at least 900 MPa after immersion in liquid water having a temperature of 250.degree. C. for 48 hours in an autoclave.
Abstract:
An improved unit fuel injector is provided which effectively and precisely controls the timing of fuel injection by avoiding outside influences acting on a timing plunger. The unit fuel injector includes a timing plunger positioned between upper and lower plungers, a timing chamber positioned between the timing plunger and upper plunger and a spring chamber positioned between the timing plunger and a metering chamber for containing one or more springs for biasing the plungers. A spring chamber drain valve device is provided for directing fuel in the spring chamber to a low pressure drain while isolating the spring chamber from the low pressure drain system thereby preventing pressure variations in the drain system from entering the spring chamber and acting on the timing plunger. In addition, a scavenge circuit is provided to direct a scavenging flow of fuel and combustion gas from the injector directly to the low pressure drain without communication with the spring chamber. Consequently, pressure variations in the spring chamber are minimized thereby reducing the variations in biasing force on the timing plunger 38 to permit precise control of the timing fluid metering into the timing chamber by simply varying the timing fluid pressure.
Abstract:
An improved cam operated, open nozzle, unit injector is disclosed including an injector body formed by a barrel, spring housing, and nozzle and containing a central bore for receiving a variable length plunger assembly mounted for reciprocal movement within the injector body wherein the variable length plunger is formed by an outer plunger and inner plunger combined with a timing plunger, mounted between the inner and outer plungers to form a collapsible timing chamber into which a variable quantity of fuel may be metered and expelled on a cycle by cycle basis to provide a variable effective length to the plunger assembly to cause controlled variation in injection timing based on variation in the timing fluid supplied to the injector and wherein the timing plunger is provided with a radial flange for engaging a stop formed in the injector barrel to hold the timing plunger in a predetermined precise location during metering of timing fluid into the collapsible timing chamber and to render the injector timing insensitive to unpredictable pressure variations. The disclosed injector may include a damping chamber for receiving the radial flange of the plunger to eliminate damaging engagement between the timing plunger and the injector barrel. Improved fuel flow passages, check valves and an improved coupling between the outer plunger and the injector's outer return spring are provided along with means for easily changing the rated injection quantity of the disclosed injector.
Abstract:
A leak prevention device including an expandable chamber and control valve for preventing fuel leakage into the combustion chambers of a internal combustion engine equipped with a common rail fule injection system including open nozzle injectors and a shut off valve mounted in the common rail upstream of the fuel injectors to isolate, when closed, the fuel injectors from the source of fuel under pressure. The expandable chamber contains a variable volume held in its collapsed condition during engine operation and expanded upon engine shutdown sufficiently to prevent the flow of fuel from any injector into the corresponding combustion chamber. The control valve may be a three way valve for controlling the expansion of the variable volume of the expandable chamber The leak prevention device includes a housing assembly connected with a fuel drain and contains an outlet passage fluidically connected at one end with the variable volume and at the other end with the fuel drain and an outlet check valve for allowing fuel to flow in only one direction from the variable volume into the fuel drain. A control circuit is provided to energize solenoids for operating the shut off valve and control valve.
Abstract:
An improved high pressure fuel injector for internal combustion engines of the type having a plunger assembly, with a plurality of plungers, that is mounted within a central bore within the body of the fuel injector for reciprocal movement, the plunger assembly having an upper plunger and a lower plunger mounted for reciprocal motion within the central bore and a variable volume injection chamber in said lower end of the central bore between the injection orifice and a bottom end of the lower plunger. In accordance with a preferred embodiment, the problem of large quantities of air being drawn into the injector from the combustion chamber during the retraction stroke injection stroke is avoided by limiting the return stroke of the lower plunger to a distance that is significantly less than that of the stroke of the upper plunger of the plunger assembly. Furthermore, a cushioned stopping of the return movement of the lower plunger is obtained and the injector is also able to allow different maximum injectable charge capabilities to be produced from the same basic set of components without requiring more than the return spring assembly and injector nozzle to be changed.
Abstract:
An electronically controlled fuel supply system is provided for employing a plurality of fuel injectors which maximize SAC pressures under both low speed and high speed operating conditions and are capable of sustaining SAC pressures in excess of 30,000 psi. The fuel supply system of the present invention includes a gear pump which supplies pressure-modulated fuel to a fueling channel and to a timing channel and from there to a plurality of injectors. Fuel pressure regulator means and timing fluid pressure regulator means are provided in the fueling and timing channel, respectively. An electronic control unit receives information relating to engine operating conditions from a plurality of sensors and actuates the fuel pressure regulator means and the timing fluid pressure regulator means to adjust the pressure as required for the specific engine operating conditions. The timing fluid is delivered to the injectors by the present system at a pressure sufficient to sustain a hydraulic link within the injector of the length necessary to maintain high SAC pressures during injection. Several embodiments of a fuel supply system which achieves these objectives are disclosed. A mounting integral with the cylinder head for an electronically controlled injector fuel supply system is also provided.