摘要:
When a plurality of outer rings (R) are sequentially and inductively heated to a target temperature by energizing a heating coil (2) elongated more than each of the plurality of outer rings (R), which are made of steel and retained coaxially by a retaining unit (3), while relatively moving the outer rings (R) and the heating coil (2) in an axial direction, an output of the heating coil (2) is varied in consideration of the number of outer rings (R) present in an opposing region of the heating coil (2).
摘要:
To further reduce the manufacturing cost of a shell type needle roller bearing, and to ensure high quality of the shell type outer ring by subjecting the outer ring to a heat treatment that needs no adjustment of the atmosphere.The steel sheet to be formed into the shell type outer ring 1 by pressing is made of a medium to high carbon steel containing carbon by not less than 0.3 mass percent. With this arrangement, the material cost and thus the manufacturing cost are lower than when using a conventional low-carbon structural alloy steel sheet or a steel sheet for cold rolling and pressing. Also, it is possible to ensure high quality of the outer ring by subjecting the outer ring to simple heat treatment without the need for carburizing or carbonitriding, which needs adjustment of the atmosphere.
摘要:
A roller bearing assembly includes an outer race (1) prepared from a steel plate and a plurality of rollers (2) wherein the outer race (1) has a raceway surface (1a) to which induction hardening and tempering are applied. The outer race (1) is a shell type. In addition to the raceway surface (1a), an inner surface of an annular collar (6) at one end of the outer race (1) is also subjected to the induction hardening and tempering. An opposite annular collar (7) is left as a raw material without being heat treated so that it can be easily bent.
摘要:
A power transmission shaft including a male spline formed in an outer periphery thereof, and a diameter increasing portion formed on a part of a tooth bottom of the male spline, which is located on an opposite side to an axial end of the power transmission shaft. The tooth bottom of the male spline has a substantially constant circumferential width extending up to an axial region of the diameter increasing portion. The diameter increasing portion includes a chamfered portion formed in the axial region of the diameter increasing portion, the chamfered portion connecting the tooth bottom and a tooth flank of the male spline to each other to reduce a tooth groove width.
摘要:
A hollow shaft material is provided with, on an outer peripheral surface side thereof, for example, a movable induction heating coil wrapped therearound. While a high-frequency current with a predetermined frequency is caused to flow through the induction heating coil, the induction heating coil is axially moved to perform induction hardening of the hollow shaft material from the outer peripheral surface side. At this moment, the frequency of the high-frequency current caused to flow through the induction heating coil is set relatively low as to the small-diameter portions, which have a relatively small thickness, and the frequency of the high-frequency current caused to flow through the induction heating coil is set relatively high as to the large-diameter portion, which has a relatively small thickness.
摘要:
A shell type needle roller bearing includes an outer ring and a plurality of needle rollers arranged along an inner raceway of the outer ring. A steel sheet to be formed into the shell type outer ring 1 by pressing is made of a medium to high carbon steel containing carbon by not less than 0.3 mass percent.
摘要:
Provided is a method of manufacturing a hollow power transmission shaft, which makes it possible to ensure stable quality even when there is a difference in wall thickness or hardening ratio along an axial direction thereof. A hollow shaft material (1′) is provided with, on an outer peripheral surface (1g) side thereof, for example, a movable induction heating coil (5) wrapped therearound. While a high-frequency current with a predetermined frequency is caused to flow through the induction heating coil (5), the induction heating coil (5) is axially moved to perform induction hardening of the hollow shaft material (1′) from the outer peripheral surface (1g) side. At this moment, the frequency of the high-frequency current caused to flow through the induction heating coil (5) is set relatively low as to the small-diameter portions (1b), which have a relatively small thickness, and the frequency of the high-frequency current caused to flow through the induction heating coil (5) is set relatively high as to the large-diameter portion (1a), which has a relatively small thickness.
摘要:
A manufacturing method is used for an outer joint member of a constant velocity universal joint. The outer joint member includes a cup section having track grooves formed in its inner periphery, which are engageable with torque transmitting elements, and a shaft section formed at a bottom portion of the cup section. The manufacturing method includes welding the cup and shaft members by irradiating a beam to joining end portions of the cup and shaft members, causing an outer surface including the welded portion to be formed into a flat smooth surface by removal processing, irradiating ultrasonic waves to the flat smooth surface with one probe at an incident angle which prevents total reflection in a circumferential angle beam flaw detection method, and setting a focal point of the ultrasonic waves to positions from a surface to an inside of the welded portion, to thereby perform inspection.
摘要:
In an outer joint member of a constant velocity universal joint, a cup member and a shaft member are made of medium to high carbon steel and welded together. The cup member has a bottomed cylindrical shape that is opened at one end, and includes a cylindrical portion, a bottom portion, and a short shaft section of a solid shaft shape protruding from the bottom portion and having a joining end surface. The shaft member has a solid shaft shape and a joining end surface. The joining end surfaces of the cup and shaft members are brought into abutment against each other, and a high energy intensity beam is radiated from an outer side in a radial direction to form a welded portion. A structure of a molten metal at the welded portion is in a mixed phase of ferrite and granular cementite.
摘要:
Provided is a heat treatment apparatus (1), including: a conveying device (10), which is configured to convey a rod-shaped workpiece (W) at a predetermined velocity along an axial direction of the workpiece (W); and a heating device (2) including a heating coil (3) configured to inductively heat the workpiece (W) being conveyed to a quenching temperature, wherein the heating coil (3) includes a first heating section (3A) and a second heating section (3B), which are coupled to each other in series along the axial direction of the workpiece (W), and is electrically connected to a single high-frequency power supply (4), and wherein a coil pitch (D2) of the second heating section (3B) arranged relatively on a front side in a conveying direction for the workpiece (W) is larger than a coil pitch (D1) of the first heating section (3A) arranged relatively on a rear side in the conveying direction.