摘要:
The present invention provide a two-component anti-seizure agent for hot metal working process comprising the first aqueous solution and the second aqueous solution, wherein the first aqueous solution contains 10˜30 mass % of sodium silicate equivalent to anhydride to 100 mass % of total mass of the first aqueous solution, and the second aqueous solution contains at least one kind selected from a group consisting of: an organic acid and water-soluble amine salts thereof, an inorganic acid and water-soluble amine salts thereof, a water-soluble amine, a water-soluble alcohol, and a water-soluble metal chloride. When the two-component anti-seizure agent is applied onto disk-roll type guide shoes, it can be provided and maintained on the circumferential surface of the disk-roll type guide shoes without washed away by rolls' cooling water. Thereby, the anti-seizure agent does not adhere to rolls and the rolls and a pipe material do not cause slippage each other. Thus, it is capable to carry out piercing-rolling of the pipe material.
摘要:
The present invention provide a two-component anti-seizure agent for hot metal working process comprising the first aqueous solution and the second aqueous solution, wherein the first aqueous solution contains 10˜30 mass % of sodium silicate equivalent to anhydride to 100 mass % of total mass of the first aqueous solution, and the second aqueous solution contains at least one kind selected from a group consisting of: an organic acid and water-soluble amine salts thereof, an inorganic acid and water-soluble amine salts thereof, a water-soluble amine, a water-soluble alcohol, and a water-soluble metal chloride. When the two-component anti-seizure agent is applied onto disk-roll type guide shoes, it can be provided and maintained on the circumferential surface of the disk-roll type guide shoes without washed away by rolls' cooling water. Thereby, the anti-seizure agent does not adhere to rolls and the rolls and a pipe material do not cause slippage each other. Thus, it is capable to carry out piercing-rolling of the pipe material.
摘要:
The present invention provides a lubricant composition for hot metal working which is capable of inhibiting generation of flaws on the surface of materials to be provided for hot metal working, and provides a method of hot metal working. The invention provides a lubricant composition for hot metal working comprising a plurality of glass frits respectively having different softening point from each other.
摘要:
The present invention provides a lubricant composition for hot metal working which is capable of inhibiting generation of flaws on the surface of materials to be provided for hot metal working, and provides a method of hot metal working. The invention provides a lubricant composition for hot metal working comprising a plurality of glass frits respectively having different softening point from each other.
摘要:
A pierced shell of an austenitic stainless steel having a good inner surface condition is provided, and a means is established which can perform mass production on an industrial scale of a good quality seamless steel pipe of stainless steel. An austenitic stainless steel billet with a P content of at most 0.040% and an S content of at most 0.020% is pierced under conditions such that the pipe expansion ratio H (outer diameter of shell/diameter of billet to be worked) satisfies the following equation to obtain a tube shell of an austenitic stainless steel. {P(%)/(0.025×H−0.01)}2+{S(%)/(0.015×H−0.01)}2≦1 When manufacturing a seamless steel pipe of an austenitic stainless steel, the above-described shell is rolled to form a pipe.
摘要:
A pierced shell of an austenitic stainless steel having a good inner surface condition is provided, and a means is established which can perform mass production on an industrial scale of a good quality seamless steel pipe of stainless steel. An austenitic stainless steel billet with a P content of at most 0.040% and an S content of at most 0.020% is pierced under conditions such that the pipe expansion ratio H (outer diameter of shell/diameter of billet to be worked) satisfies the following equation to obtain a tube shell of an austenitic stainless steel. {P(%)/(0.025×H−0.01)}2+{S(%)/(0.015×H−0.01)}2≦1. When manufacturing a seamless steel pipe of an austenitic stainless steel, the above-described shell is rolled to form a pipe.
摘要:
An Fe—Ni alloy pipe stock containing, by mass %, C≦0.04%, Si≦0.50%, Mn: 0.01 to 6.0%, P≦0.03%, S≦0.01%, Cr: 20 to 30%, Ni: 30 to 45%, Mo: 0 to 10%, W: 0 to 20%, with Mo(%)+0.5W(%): more than 1.5% to not more than 10%, Cu: 0.01 to 1.5%, Al≦0.01% and N: 0.0005 to 0.20%, and the balance being Fe, with 1440−6000P−100S−2000C≧1300, Ni+10(Mo+0.5W)+100N≦120, (Ni−35)+10(N−0.1)−2(Cr−25)−5(Mo+0.5W−3)+8≧0, can be manufactured into a seamless pipe by use of a Mannesmann piercing and rolling mill because of its excellent inner surface properties. The resulting seamless pipe has excellent mechanical properties and moreover has excellent corrosion resistance in a sour gas environment.
摘要:
By using a piercing mill that includes a pusher on the entrance side, a plug on the exit side along a pass line, and a plurality of angled rolls as being provided around the plug so as face to each other, in the case where the maximum diameter of an unsound region consisting of center segregation and porosity in a cross section of a billet is d [mm], piercing-rolling is performed under the condition that the plug nose rolling reduction ratio (TDF) expressed by Formula (1) satisfies Formula (2). TDF=(Bd−D1)/Bd (1) TDF≦−0.50×(d/Bd)+0.06 (6) In Formulae (1) and (2), Bd is the billet diameter [mm], and D1 is the opening [mm] between the angled rolls at the plug nose position. Thereby, when piercing-rolling is performed, the occurrence of an inner surface flaw attributable to the center segregation and porosity in the billet can be prevented reliably.
摘要:
A pusher device 4 includes a cylinder device 30 and a pusher mandrel 34. The cylinder device 30 includes a cylinder shaft 32. The pusher mandrel 34 is attached to the tip end of the cylinder shaft 32. The tip end of the pusher mandrel 34 is abutted against the rear end of a billet 20. The cross sectional area Sp of the pusher mandrel 34 and the cross sectional area Sb of the billet 20 satisfy Expression (1). The length Lp of the pusher mandrel 34 and the cross sectional area Sp of the pusher mandrel 34 satisfy Expression (2). The moving distance Lc of the tip end of the cylinder shaft 32 during piercing and rolling and the outer diameter Dc of the cylinder shaft 32 satisfy Expression (3). Therefore, the pusher device 4 can restrain the wall thickness deviation of the tip end part of a produced hollow shell. 0.3≦Sp/Sb (1) Lp/Sp≦1.2 (2) Lc/Dc≦45 (3)
摘要:
A piercing and rolling plug has a film composed of oxides such as Fe3O4 and FeO and Fe (metal) as being formed on the surface of the base metal by electric arc spraying using an iron wire whose main component is Fe and, owing to this film, a plug excellent in heat-shielding and seizure-preventing effects can be realized and the lifetime of the plug can be prolonged. Further, in regenerating this plug, a film can be re-formed via the steps of shot blasting of the as-used plug in piercing and rolling and electric arc spraying in that order; thus, it is possible to regenerate the plug at low cost and in a short period of time.
摘要翻译:穿孔滚动塞具有由氧化物如Fe 3 O 4和FeO和Fe(金属)构成的膜,其通过使用主要成分为Fe的铁丝通过电弧喷涂形成在母材表面上,并且由于该膜 能够实现优良的隔热防止效果的塞子,延长塞子的使用寿命。 此外,在再生该插头时,可以通过以下步骤重新形成薄膜:依次进行穿孔和滚压以及电弧喷涂中使用的插头的喷丸处理; 因此,可以在低成本和短时间内再生插头。