公开(公告)号：US20150352821A1

公开(公告)日：2015-12-10

申请号：US14763732

申请日：2014-02-19

Applicant: TORAY INDUSTRIES, INC.

Inventor： Masayuki Sato ,  Masaaki Yamasaki ,  Kentaro Nagasaki

IPC: B32B37/00 ,  B32B37/06

CPC classification number: B32B37/0046 ,  B29B11/16 ,  B29C65/1435 ,  B29C65/1445 ,  B32B37/065 ,  B32B2307/20

Abstract: A method of producing a reinforcing fiber preform includes: holding at least one substrate laminate by a shaping mold composed of at least two molds that face each other, wherein the at least one substrate laminate is selected from a substrate laminate produced by laminating multiple reinforcing fiber substrates each having a fixing material applied to at least one surface thereof and a substrate laminate produced by laminating multiple reinforcing fiber substrates with the fixing material interposed therebetween; and subsequently applying an electric current to the substrate laminate in a direction of lamination to heat the reinforcing fiber substrates and thereby apply heat to the fixing material to fix substrate layers in the substrate laminate to each other; wherein a means of making electric resistance in a fixing area is relatively lower compared to that in a non-fixing area in the substrate laminate.

Abstract translation: 一种增强纤维预制体的制造方法，其特征在于，具有：通过由至少两个彼此相对的模具构成的成形模保持至少一个基板层叠体，其中，所述至少一个基板层叠体选自基板层叠体， 各自具有施加到其至少一个表面的固定材料的基板和通过将固定材料夹在其间的层叠多个增强纤维基板而制成的基板层叠体; 然后在层叠方向上向基板层叠体施加电流，对增强纤维基板进行加热，从而向固定材料施加热量，将基板层叠体中的基板层叠固定。 其特征在于，与所述基板层叠体的非固定区域相比，在固定区域中产生电阻的装置相对较低。

公开(公告)号：US20150048555A1

公开(公告)日：2015-02-19

申请号：US14385907

申请日：2013-03-19

Applicant: TORAY INDUSTRIES, INC.

Inventor： Kentaro Nagasaki ,  Tamotsu Suzuki ,  Haruhiko Tsuji

IPC: B29C35/12 ,  B29C70/48 ,  B32B5/26 ,  B32B7/02 ,  B32B7/12 ,  B29C70/46 ,  B32B7/04

CPC classification number: B29C35/12 ,  B29B11/16 ,  B29C70/345 ,  B29C70/465 ,  B29C70/48 ,  B29C70/882 ,  B29K2105/0872 ,  B29K2307/04 ,  B29K2995/0005 ,  B32B3/02 ,  B32B5/022 ,  B32B5/12 ,  B32B5/14 ,  B32B5/142 ,  B32B5/26 ,  B32B7/02 ,  B32B7/05 ,  B32B7/12 ,  B32B2250/40 ,  B32B2262/106 ,  B32B2307/202 ,  B32B2307/206 ,  Y10T428/24331 ,  Y10T428/24851

Abstract: A carbon fiber preform has a plurality of carbon fiber sheets that are stacked and are bonded to each other by means of an adhesive resin having thermal plasticity. This carbon fiber preform comprises a partial-conducting layer arranged at least either between at least one pair of adjacent layers of the plurality of carbon fiber sheets or on a surface area of the plurality of carbon fiber sheets and configured to have a resistance area which has higher electric resistance than electric resistance of the carbon fiber sheet in a stacking direction and a conductive area which is capable of having electrical continuity in the stacking direction, wherein the resistance area and the conductive area are arranged in a surface direction orthogonal to the stacking direction. The plurality of carbon fibers sheets are bonded to each other by means of the adhesive resin in the surface direction in the conductive area and in an area corresponding to periphery of the conductive area. In areas other than the conductive area and the area corresponding to the periphery of the conductive area, the plurality of carbon fiber sheets are not bonded to each other by means of the adhesive resin.

Abstract translation: 碳纤维预成型体具有堆叠并通过具有热塑性的粘合剂树脂彼此结合的多个碳纤维片。 该碳纤维预制件包括布置在多个碳纤维片的至少一对相邻层之间的至少一个或多个碳纤维片的表面区域上的部分导电层，并且构造成具有电阻区域 比层叠方向上的碳纤维片的电阻高的电阻和能够在层叠方向上具有导通性的导电区域，其中电阻面积和导电面积配置在与层叠方向正交的面方向 。 多个碳纤维片通过粘合剂树脂在导电区域中的表面方向和对应于导电区域的周边的区域中彼此接合。 在导电区域以外的区域和与导电区域的周围对应的区域中，多个碳纤维片材不通过粘合树脂彼此接合。

公开(公告)号：US20220176652A1

公开(公告)日：2022-06-09

申请号：US17598039

申请日：2020-03-26

Applicant: Toray Industries, Inc.

Inventor： Yasuhiro Sato ,  Tamotsu Suzuki ,  Kentaro Nagasaki

IPC: B29C70/38 ,  B29C70/54

Abstract: A fiber placement device includes an accumulation portion that stores and discharges a reinforcing fiber bundle including: a movable roller guided by a guide mechanism able to be moved in a constant movable range; a cylinder; a piston arranged within the cylinder; a coupling member coupling the movable roller and the piston; and an adjustment portion adjusting a force applied to the piston within the cylinder by discharging fluid from a space with the cylinder sealed on a side opposite the coupling member with respect to the piston within the cylinder or supplying the fluid into the space, the fluid is discharged from the space within the cylinder to apply a force to the piston to move the piston, a force is also applied to the movable roller through the coupling member to move the movable roller and thus a tension is applied to the reinforcing fiber bundle.

公开(公告)号：US12145327B2

公开(公告)日：2024-11-19

申请号：US17598039

申请日：2020-03-26

Applicant: Toray Industries, Inc.

Inventor： Yasuhiro Sato ,  Tamotsu Suzuki ,  Kentaro Nagasaki

IPC: B29C70/38 ,  B29C70/54 ,  B32B38/00

Abstract: A fiber placement device includes an accumulation portion that stores and discharges a reinforcing fiber bundle including: a movable roller guided by a guide mechanism able to be moved in a constant movable range; a cylinder; a piston arranged within the cylinder; a coupling member coupling the movable roller and the piston; and an adjustment portion adjusting a force applied to the piston within the cylinder by discharging fluid from a space with the cylinder sealed on a side opposite the coupling member with respect to the piston within the cylinder or supplying the fluid into the space, the fluid is discharged from the space within the cylinder to apply a force to the piston to move the piston, a force is also applied to the movable roller through the coupling member to move the movable roller and thus a tension is applied to the reinforcing fiber bundle.

公开(公告)号：US10065401B2

公开(公告)日：2018-09-04

申请号：US14763732

申请日：2014-02-19

Applicant: Toray Industries, Inc.

Inventor： Masayuki Sato ,  Masaaki Yamasaki ,  Kentaro Nagasaki

IPC: B29C65/14 ,  B32B37/06 ,  B32B37/00 ,  B29B11/16

Abstract: A method of producing a reinforcing fiber preform includes: holding at least one substrate laminate by a shaping mold composed of at least two molds that face each other, wherein the at least one substrate laminate is selected from a substrate laminate produced by laminating multiple reinforcing fiber substrates each having a fixing material applied to at least one surface thereof and a substrate laminate produced by laminating multiple reinforcing fiber substrates with the fixing material interposed therebetween; and subsequently applying an electric current to the substrate laminate in a direction of lamination to heat the reinforcing fiber substrates and thereby apply heat to the fixing material to fix substrate layers in the substrate laminate to each other; wherein a means of making electric resistance in a fixing area is relatively lower compared to that in a non-fixing area in the substrate laminate.