摘要:
A field effect transistor gate structure and a method of fabricating the gate structure with a high-k gate dielectric material and high-k spacer are described. A gate pattern or trench is first etched in a dummy organic or inorganic film deposited over a silicon substrate with source/drain regions. A high-k dielectric material liner is then deposited on all exposed surfaces. Excess poly-silicon gate conductor film is then deposited within and over the trench to provide adequate overburden. Poly-silicon is then planarized with chemical mechanical polishing or etch-back methods such that the high-k material film on top of the dummy film surface is removed during this step. In the final step, the dummy film is disposed off, leaving the final transistor gate structure with high-k gate dielectric and high-k spacer surrounding the gate conductor poly-silicon, with the entire gate structure fabricated to form an FET device on a silicon substrate.
摘要:
A field effect transistor gate structure and a method of fabricating the gate structure with a high-k gate dielectric material and high-k spacer are described. A gate pattern or trench is first etched in a dummy organic or inorganic film deposited over a silicon substrate with source/drain regions. A high-k dielectric material liner is then deposited on all exposed surfaces. Excess poly-silicon gate conductor film is then deposited within and over the trench to provide adequate overburden. Poly-silicon is then planarized with chemical mechanical polishing or etch-back methods such that the high-k material film on top of the dummy film surface is removed during this step. In the final step, the dummy film is disposed off, leaving the final transistor gate structure with high-k gate dielectric and high-k spacer surrounding the gate conductor poly-silicon, with the entire gate structure fabricated to form an FET device on a silicon substrate.
摘要:
The present invention provides aqueous compositions for cleaning integrated circuit substrates. Specifically, in the cleaning of an integrated circuit substrate, disclosed is a method for removing the by-products of the high-k dielectric dry etch process from the integrated circuit substrate, the method including: contacting the integrated circuit substrate with an aqueous composition including an amount, effective for the purpose of a (a) hydrogen fluoride, followed by (b) a mixture of hydrogen peroxide with a compound selected from the group consisting of ammonium hydroxide, hydrochloric acid and sulfuric acid.
摘要:
A layer of Anti Reflective Coating (ARC) is first deposited over the surface of a silicon based or oxide based semiconductor surface, a dual hardmask is deposited over the surface of the layer of ARC. A layer of soft mask material is next coated over the surface of the dual hardmask layer, the layer of soft mask material is exposed, creating a soft mask material mask. The upper layer of the dual hardmask layer is next patterned in accordance with the soft mask material mask, the soft mask material mask is removed from the surface. The lower layer of the hardmask layer is then patterned after which the layer of ARC is patterned, both layers are patterned in accordance with the patterned upper layer of the dual hardmask layer. The substrate is now patterned in accordance with the patterned upper and lower layer of the dual hardmask layer and the patterned layer of ARC. The patterned upper and lower layers of the hardmask layer and the patterned layer of ARC are removed from the surface of the silicon based or oxide based semiconductor surface.
摘要:
A method is provided for improving the tungsten, W-filling of hole openings in semiconductor substrates. This is accomplished by forming an opening—which can be used either as a contact or via hole—with a faceted entrance along with tapered side-walls. This combination of faceted entrance and tapered side-walls improves substantially the tungsten W-filling of contact/via holes in substrates without the formation of key-holes, thereby resulting in metal plugs of high electrical integrity and high reliability.
摘要:
A new processing sequence is provided for the creation of openings in layers of dielectric. Over a semiconductor surface are successively deposited an etch stop layer, a layer of dielectric and a hard mask layer. An opening is etched in the hard mask layer, the main opening is etched through the layer of dielectric and the etch stop layer. The surface is wet cleaned, after which a thin layer of silicon oxide is CVD deposited over the inside surfaces of the created opening. This thin layer of CVD oxide is subjected to argon sputter, providing of the critical dimensions of the upper region of the opening. Then the process continues with the deposition of the barrier metal, the filling of the opening with a conducting material to create the metal plug and the polishing of the surface of the deposited conducting material.
摘要:
A plasma etch method for etching a dielectric layer and an etch stop layer to reach a metal silicide layer formed thereunder employs for etching the etch stop layer an etchant gas composition comprising a fluorine containing gas and a nitrogen containing gas, preferably with a carrier gas such as argon or helium, but without an oxygen containing gas or a carbon and oxygen containing gas. The plasma etch method is selective for the etch stop layer with respect to the metal silicide layer, thus maintaining the physical and electrical integrity of the metal silicide layer.
摘要:
A method of dry etching a dielectric layer is provided that prevents or significantly reduces deep ultraviolet photoresist damage and bird's beak problems. The dry etch method provided comprises the steps of providing a substrate having a dielectric layer overlying at least a portion of the substrate's surface; applying a deep ultraviolet (DUV) photoresist mask having a pattern of exposed area on at least a portion of the dielectric layer; and etching the masked dielectric layer with a plasma formed from a mixture of gases comprising a gaseous fluorine species, hydrogen, and helium.
摘要:
An improved method of etching very small contact holes through dielectric layers used to separate conducting layers in multilevel integrated circuits formed on semiconductor substrates has been developed. The method uses bi-level ARC coatings in the resist structure and a unique combination of gaseous components in a plasma etching process which is used to dry develop the bi-level resist mask as well as etch through a silicon oxide dielectric layer. The gaseous components comprise a mixture of a fluorine containing gas, such as C4F8, C5F8, C4F6, CHF3 or similar species, an inert gas, such as helium or argon, an optional weak oxidant, such as CO or O2 or similar species, and a nitrogen source, such as N2, N2O, or NH3 or similar species. The patterned masking layer can be used to reliably etch contact holes in silicon oxide layers on semiconductor substrates, where the holes have diameters of about 0.1 micron or less.
摘要翻译:已经开发了一种通过介电层蚀刻非常小的接触孔的改进方法,其用于在半导体衬底上形成的多层集成电路中分离导电层。 该方法在抗蚀剂结构中使用双层ARC涂层,并且在等离子体蚀刻工艺中使用气态组分的独特组合,其用于干燥显影双电平抗蚀剂掩模以及通过氧化硅介电层进行蚀刻。 气态组分包括含氟气体如C 4 F 8,C 5 F 8,C 4 F 6,CHF 3或类似物质,惰性气体如氦气或氩气,任选的弱氧化剂如CO或O 2或类似物质的混合物,以及 氮源,例如N 2,N 2 O或NH 3或类似物质。 图案化掩模层可用于可靠地蚀刻半导体衬底上的氧化硅层中的接触孔,其中孔的直径为约0.1微米或更小。
摘要:
A new method for fabricating a borderless interconnection in a semiconductor device is provided. During fabrication, the device includes an interlevel dielectric (ILD) layer, a metal silicide layer, and a stop layer disposed between the ILD and metal silicide layers. The stop layer may be formed of silicon nitride or silicon oxynitride, and the metal silicide layer may be a nickel silicide. The method includes etching the ILD layer to expose at least a portion of the stop layer and then performing a nitrogen plasma treatment on the exposed portion of the stop layer. After the treatment, the exposed portion of the stop layer is removed to provide the interconnection hole. Because of the plasma treatment, damage to the metal silicide underlying the stop layer will be minimized when the stop layer is removed.