摘要:
A method of forming a rotary part is disclosed. The method comprises (a) rotating a mandrel about an axis, (b) delivering a metal feed onto the surface of the mandrel and (c) exposing the particles at the surface to a high energy discharge so that the particles melt together to form a surface layer of metal. The method also comprises repeating steps (a) to (c) by subsequently delivering the metal feed onto the formed surface layer to form the rotary part radially from the mandrel to an outer perimeter with a desired size and shape. Also disclosed are rotary parts formed by the method and an apparatus for forming a rotary part in accordance with the method.
摘要:
A method of forming an article including: contacting a fugitive tool with a powdered parent material; densifying the powdered material; and destructively removing the fugitive tool. A coating of a different material may be formed against the parent material using a similar approach.
摘要:
A method for forming a metallic structure having a non-linear aperture includes providing a main tool having a formation surface corresponding to a desired structure shape of the metallic structure. The method also includes attaching a removable tool having a shape corresponding to a desired aperture shape of the non-linear aperture to the main tool. The method also includes depositing a layer of material on the formation surface using a cold-spray technique. The method also includes removing the removable tool from the layer of material such that the layer of material defines the non-linear aperture.
摘要:
To build a part with a deposition-based additive manufacturing system with a binder matrix and a sinterable powder, walls of a part, sintering supports, or interconnecting platform are formed with access, distribution or routing channels therein to permit debinding fluid to pass through and/or enter the interior of the same.
摘要:
A method for forming a part. The method includes: forming a first portion of the part at a first level; forming a second portion of the part at a second level; wherein forming the first and second portions includes exposing the first and second levels to a sintering process and portions of the first and second levels to an electron beam; forming a wire in the passage formed inside the first and second portions by exposing a portion of the passage to the electron beam; applying a signal to the wire to break up sintered material in the passage; and removing the wire.
摘要:
A method is disclosed for producing a hollow body by cold spraying. A mold core is used for producing the hollow body, the mold core being prepared for the production of the hollow body by cold spraying in a suitable manner by means of an auxiliary layer. The auxiliary layer may include or consist of a metallic material and therefore forms a suitable surface to which the particles processed by cold spraying remain adhered to form the hollow body. The mold core can therefore be produced from an inexpensive material such as sand or wood, although said materials are in principle have limited suitability for depositing metals by cold spraying. The auxiliary layer can be applied to the mold core as a foil, or be produced on the mold core by cold-spraying low-melting and/or soft materials, for example.
摘要:
A method for forming a part. The method includes: forming a first portion of the part at a first level; forming a second portion of the part at a second level; wherein forming the first and second portions includes exposing the first and second levels to a sintering process and portions of the first and second levels to an electron beam; forming a wire in the passage formed inside the first and second portions by exposing a portion of the passage to the electron beam; applying a signal to the wire to break up sintered material in the passage; and removing the wire.
摘要:
A process of producing an article and an article made are provided. The process includes producing a near-net shape component. The process includes forming a consolidation shell by additive manufacturing. The consolidation shell defines an interior space having a geometry corresponding to a component. A metallic powder is provided to the interior space. Gas is removed from the interior space. The metallic powder is consolidated in the consolidation shell under sufficient heat and pressure to form the near-net shape component.
摘要:
A component for a gas turbine engine includes a wall that adjoins an interior cooling passage and provides an exterior surface. A film cooling hole fluidly connects the interior cooling passage and the exterior surface. The film cooling passage includes inlet and outlet passages that fluidly interconnect and adjoin one another in a misaligned non-line of sight relationship.
摘要:
A process for fabricating hollow metal shells such as Be or Al filled with a selected gas such as D or T. An organic preform is coated with a slurry of organic binder and metal powder of Be or Al. The coated preform is heated to remove the preform and any organics to form a hollow shell which is then fired at an elevated temperature in a gas so as to seal the shell and capture the gas inside the sealed shell.