摘要:
A surface-coated cutting tool includes a body and a hard coating layer coating the cutting tool body. In the surface-coated cutting tool, the (Ti1-XAlX)(CYN1-Y) layer with a cubic crystal structure (X and Y are atomic ratio, and satisfy 0.60≦X≦0.90 and 0.0005≦Y≦0.005, respectively) is vapor-deposited on the body by a chemical vapor deposition method. The Al content XL is 0.55≦XL≦0.70, and the grain size DL is 0.1 μm or less in the (Ti1-XAlX)(CYN1-Y) layer near the interface between the body and the complex carbonitride layer. The Al content XH 0.80≦XH≦0.95 and the average grain size DH is 0.5 μm to 2 μm in the (Ti1-XAlX)(CYN1-Y) layer near the outer surface side. Furthermore, the Al content ratio and the grain size in the (Ti1-XAlX)(CYN1-Y) layer gradually increase to the outer surface side.
摘要:
In one aspect, the present invention provides coated cutting tools comprising a PcBN substrate wherein a layer of single phase α-alumina is deposited by chemical vapor deposition directly on one or more surfaces of the substrate.
摘要:
A surface-coated cutting tool includes a base material and a coating formed on the base material. The coating includes an α-Al2O3 layer. The α-Al2O3 layer contains α-Al2O3 crystal grains and sulfur, and has a TC(006) of more than 5 in texture coefficient TC(hkl). The sulfur has a concentration distribution in which a concentration of the sulfur decreases in a direction away from a base-material-side surface of the α-Al2O3 layer, in a thickness direction of the α-Al2O3 layer.
摘要:
One aspect of the disclosure relates to a cutting tool for forming a final opening in a stack that includes at least two layers and a pilot opening having a pilot-opening dimension and extending through at least one of the at least two layers. The cutting tool includes a shank. The cutting tool also includes a first portion including at least one of a first coating or the first coating and a second coating, wherein the first coating at least partially covers the first portion. The cutting tool also includes a second portion between the shank and the first portion, wherein the second portion includes the second coating, and wherein the second coating at least partially covers the second portion.
摘要:
A surface-coated cutting tool includes a body and a hard coating layer coating the cutting tool body. In the surface-coated cutting tool, the (Ti1-XAlX)(CYN1-Y) layer with a cubic crystal structure (X and Y are atomic ratio, and satisfy 0.600≦X≦0.90 and 0.0005≦Y≦0.005, respectively) is vapor-deposited on the body by a chemical vapor deposition method. The Al content XL is 0.55≦XL≦0.70, and the grain size DL is 0.1 μm or less in the (Ti1-XAlX)(CYN1-Y) layer near the interface between the body and the complex carbonitride layer. The Al content XH 0.80≦XH≦0.95 and the average grain size DH is 0.5 μm to 2 μm in the (Ti1-XAlX)(CYN1-Y) layer near the outer surface side. Furthermore, the Al content ratio and the grain size in the (Ti1-XAlX)(CYN1-Y) layer gradually increase to the outer surface side.
摘要:
The present invention provides a cutting insert, a rotating cutting tool holding said cutting insert and a cutting method using the tool which is able to prevent the occurrence of burrs and to cut a smooth finished surface. In a rotating cutting tool which carries a plurality of cutting inserts, at least one insert is made of single crystal diamond 3A, and the minor cutting edge of the insert has an arc shaped portion whose radius is in the range of 10 mm or more to 500 mm or less. A high hard material other than single crystal diamond, for example PCD 3B, is used for the remainder of the cutting inserts. It is preferable that a cutting edge of single crystal diamond 3A be projected to the rotating axis direction in the range of 0.01 mm or more to 0.05 mm or less, compared with the cutting edges of high hard material.
摘要:
The present invention provides a more practical hard-coated cutting tool having improved cutting performance during finishing so as to obtain a better finished surface. Provided is a hard-coated cutting tool including a tool body (7) coated with a hard coating (4) and having a cutting edge (3) formed on a ridge line intersecting a flank face (1) and a rake face (2). In the hard-coated cutting tool, the thickness h1 of the hard coating (4) on the flank face (1) side and the thickness h2 of the hard coating (4) on the rake face (2) side near the cutting edge (3) satisfies conditions 8 μm≦h1≦30 μm and 0≦h2/h1≦0.5 in a cross-section perpendicular to the cutting edge (3) in a range equal to or less than 0.3 times the tool diameter in the axial direction from the tip of the tool.
摘要:
A rotary cutting tool. The tool has a body with outside diameter (OD), and outer surface, and a longitudinal axis, a plurality of flutes, helical in some embodiments. Flutes include a narrow leading edge land portion with circular segment profile and having flute cutting edge portions along a substantially uniform circumferential location, with an eccentric relief margin rotationally rearward of the narrow leading edge land portions. Face portions are provided with face cutting edge portions, and with a first dish portion adjacent each of the cutting edge portions sloping inwardly and downwardly generally toward a central longitudinal axis at a first dish angle alpha (α) Corner blend portions extend from flute cutting edge portions to the face cutting edge portions. Corner blend portions are provided in a variety of profiles, including an embodiment wherein the profile of the corner blend portions are truncated before the segment of curvature becomes tangential to the face cutting edge portions. Large core diameters of cutting tools are provided, which gives high strength at when working with axial depths of cut of about three times outside tool diameter or less.
摘要:
A rotary cutting tool. The tool has a body with outside diameter (OD), and outer surface, and a longitudinal axis, a plurality of flutes, helical in some embodiments. Flutes include a narrow leading edge land portion with circular segment profile and having flute cutting edge portions along a substantially uniform circumferential location, with an eccentric relief margin rotationally rearward of the narrow leading edge land portions. Face portions are provided with face cutting edge portions, and with a first dish portion adjacent each of the cutting edge portions sloping inwardly and downwardly generally toward a central longitudinal axis at a first dish angle alpha (α). Corner blend portions extend from flute cutting edge portions to the face cutting edge portions. Corner blend portions are provided in a variety of profiles, including an embodiment wherein the profile of the corner blend portions are truncated before the segment of curvature becomes tangential to the face cutting edge portions. Large core diameters of cutting tools are provided, which gives high strength at when working with axial depths of cut of about three times outside tool diameter or less.
摘要:
One aspect of the disclosure relates to a cutting tool for forming a final opening in a stack that includes at least two layers and a pilot opening having a pilot-opening dimension and extending through at least one of the at least two layers. The cutting tool includes a shank. The cutting tool also includes a first portion including at least one of a first coating or the first coating and a second coating, wherein the first coating at least partially covers the first portion. The cutting tool also includes a second portion between the shank and the first portion, wherein the second portion includes the second coating, and wherein the second coating at least partially covers the second portion.