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公开(公告)号:US20180030590A1
公开(公告)日:2018-02-01
申请号:US15550412
申请日:2016-02-11
Applicant: WALTER AG
Inventor: Veit SCHIER , Wolfgang ENGELHART
IPC: C23C14/34
CPC classification number: C23C14/3485 , B23C5/16 , B23C2222/14 , B23C2222/84 , B23C2228/08 , B23C2228/10 , C23C14/0641 , C23C14/35 , C23C28/042 , C23C28/044 , C23C30/005 , H01J37/3426 , H01J37/3467
Abstract: A solid carbide milling cutter has a substrate of hard metal and a multi-layer coating deposited at least to surface regions that contact a workpiece during a milling operation. The multi-layer coating includes a single-layer or a multi-layer functional layer deposited directly on the substrate surface and a single-layer or a multi-layer covering layer deposited on the functional layer. The functional layer has one or more layers of TixAl1-xN with 0.3≦x≦0.55. The covering layer has one or more layers of ZrN. The functional layer and the covering layer are deposited by HIPIMS, wherein during the deposition of the functional layer power pulses are applied to each sputtering target consisting of material to be deposited, which power pulses transfer an amount of energy to each sputtering target that exceeds a maximum power density in the pulse of ≧500 W/cm2.
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公开(公告)号:US20170216928A1
公开(公告)日:2017-08-03
申请号:US15328570
申请日:2015-07-24
Applicant: TUNGALOY CORPORATION
Inventor: Kenji METOKI
CPC classification number: B23B27/148 , B23B27/14 , B23B51/00 , B23B2222/16 , B23B2222/28 , B23B2226/125 , B23B2226/18 , B23B2228/08 , B23B2228/105 , B23B2228/36 , B23C5/16 , B23C5/20 , B23C2222/16 , B23C2222/28 , B23C2226/125 , B23C2226/18 , B23C2228/08 , B23C2228/10 , C23C14/022 , C23C14/0641 , C23C28/044 , C23C28/42 , C23C28/44 , C23C30/005
Abstract: A coated cutting tool includes a substrate and a coating layer formed onto the surface of the substrate. The coating layer contains an outermost layer. The outermost layer contains NbN. The NbN contains cubic NbN and hexagonal NbN. When a peak intensity at a (200) plane of cubic NbN is made Ic, a peak intensity at a (101) plane of the hexagonal NbN is made Ih1, and a sum of peak intensities at a (103) plane and a (110) plane of the hexagonal NbN is made Ih2 in X-ray diffraction analysis, a ratio [Ih1/(Ih1+Ic)] of Ih1 based on a sum of Ic and Ih1 is 0.5 or more and less than 1.0, and a ratio [Ih1/(Ih1+Ih2)] of Ih1 based on a sum of Ih1 and Ih2 is 0.5 or more and 1.0 or less.
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公开(公告)号:US20160059325A1
公开(公告)日:2016-03-03
申请号:US14780733
申请日:2014-03-03
Applicant: MITSUBISHI MATERIALS CORPORATION
Inventor: Yasushi Ota , Genki Matsumoto , Koji Fukata
IPC: B23C5/10
CPC classification number: B23C5/10 , B23C5/16 , B23C2210/0457 , B23C2210/088 , B23C2220/60 , B23C2224/32 , B23C2224/36 , B23C2228/08 , B23C2228/10
Abstract: Even if chips enter a gap between a flank face and a surface to be worked, the defect of the flank face or a cutting edge is suppressed by the control of the flow of the chips. A plurality of cutting edges, which are undulated in wave forms in a direction of an axis, are formed on an outer periphery of a front end portion of an end mill body rotating about the axis so that phases of the wave forms are displaced from each other in a path of rotation about the axis; flank faces of the cutting edges are covered with a coating film; and rough surface regions and smooth surface regions are alternately formed on the surface of at least portions of the coating film, which are close to the cutting edges, in the direction of the axis.
Abstract translation: 即使芯片进入侧面和待加工面之间的间隙,通过控制芯片的流动来抑制侧面或切削刃的缺陷。 沿着轴线方向在波浪形成波浪形的多个切削刃形成在端铣刀主体的围绕轴线旋转的前端部分的外周上,使得波形相位从每个位置移位 围绕轴的旋转路径中的另一个; 切割边缘的侧面用涂膜覆盖; 并且在沿着轴的方向的涂膜的至少部分的切割边缘的表面上交替地形成粗糙的表面区域和光滑的表面区域。
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公开(公告)号:US12070808B2
公开(公告)日:2024-08-27
申请号:US16965198
申请日:2019-02-04
Applicant: LOCKHEED MARTIN CORPORATION
Inventor: Thomas C. Stinnett
CPC classification number: B23C5/28 , C23C14/021 , C23C14/024 , C23C14/16 , B23C2224/14 , B23C2226/12 , B23C2228/08 , B23C2228/10
Abstract: A coating comprising a bottom layer comprising a hard physical vapor deposition (PVD) coating applied to the end mill. The bottom layer has an edge-prep and polished top surface with reoriented cutting forces. The coating includes a top layer comprising a friction reducing coating applied to the top surface of the bottom layer to prevent or minimize titanium or titanium alloy adhesion to the end mill during milling operations of a metal object comprising the titanium or titanium alloy. The coating has a chemical composition which has inertness toward titanium or titanium alloy. A cutter tool and method are also provided.
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公开(公告)号:US20160082526A1
公开(公告)日:2016-03-24
申请号:US14964183
申请日:2015-12-09
Applicant: Steven M. SWIFT , Luke Tyler SWIFT
Inventor: Steven M. SWIFT , Luke Tyler SWIFT
IPC: B23C5/10
CPC classification number: B23C5/10 , B23C5/00 , B23C5/28 , B23C2210/0485 , B23C2210/086 , B23C2210/202 , B23C2210/204 , B23C2210/205 , B23C2210/206 , B23C2210/241 , B23C2210/40 , B23C2210/44 , B23C2210/486 , B23C2210/54 , B23C2222/16 , B23C2222/32 , B23C2226/18 , B23C2228/04 , B23C2228/08 , B23C2250/12
Abstract: A rotary cutting tool. The tool has a body with outside diameter (OD), and outer surface, and a longitudinal axis, a plurality of flutes, helical in some embodiments. Flutes include a narrow leading edge land portion with circular segment profile and having flute cutting edge portions along a substantially uniform circumferential location, with an eccentric relief margin rotationally rearward of the narrow leading edge land portions. Face portions are provided with face cutting edge portions, and with a first dish portion adjacent each of the cutting edge portions sloping inwardly and downwardly generally toward a central longitudinal axis at a first dish angle alpha (α) Corner blend portions extend from flute cutting edge portions to the face cutting edge portions. Corner blend portions are provided in a variety of profiles, including an embodiment wherein the profile of the corner blend portions are truncated before the segment of curvature becomes tangential to the face cutting edge portions. Large core diameters of cutting tools are provided, which gives high strength at when working with axial depths of cut of about three times outside tool diameter or less.
Abstract translation: 旋转切割工具。 在一些实施例中,该工具具有外径(OD)和外表面的主体以及纵向轴线,多个凹槽。 槽纹包括具有圆形段轮廓的窄前缘陆部,并且沿着基本上均匀的圆周位置具有槽纹切割边缘部分,其中偏心的释放边缘在狭窄的前缘边缘部分的后方旋转。 面部分设置有面切割边缘部分,并且第一盘部分邻近每个切割边缘部分,倾斜向内和向下大致朝向中心纵向轴线以第一碟形角α(α)倾斜。角部混合部分从凹槽切割边缘延伸 部分到面切割边缘部分。 角部混合部分设置在各种轮廓中,包括一个实施例,其中角部混合部分的轮廓在曲面段与面切割边缘部分相切之前被截断。 提供了大的芯径的切削工具,当在工具直径以下的约3倍的轴向切削深度工作时,其具有高强度。
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公开(公告)号:US09227253B1
公开(公告)日:2016-01-05
申请号:US12750701
申请日:2010-03-30
Applicant: Steven M. Swift , Luke Tyler Swift
Inventor: Steven M. Swift , Luke Tyler Swift
CPC classification number: B23C5/10 , B23C5/00 , B23C5/28 , B23C2210/0485 , B23C2210/086 , B23C2210/202 , B23C2210/204 , B23C2210/205 , B23C2210/206 , B23C2210/241 , B23C2210/40 , B23C2210/44 , B23C2210/486 , B23C2210/54 , B23C2222/16 , B23C2222/32 , B23C2226/18 , B23C2228/04 , B23C2228/08 , B23C2250/12
Abstract: A rotary cutting tool. The tool has a body with outside diameter (OD), and outer surface, and a longitudinal axis, a plurality of flutes, helical in some embodiments. Flutes include a narrow leading edge land portion with circular segment profile and having flute cutting edge portions along a substantially uniform circumferential location, with an eccentric relief margin rotationally rearward of the narrow leading edge land portions. Face portions are provided with face cutting edge portions, and with a first dish portion adjacent each of the cutting edge portions sloping inwardly and downwardly generally toward a central longitudinal axis at a first dish angle alpha (α). Corner blend portions extend from flute cutting edge portions to the face cutting edge portions. Corner blend portions are provided in a variety of profiles, including an embodiment wherein the profile of the corner blend portions are truncated before the segment of curvature becomes tangential to the face cutting edge portions. Large core diameters of cutting tools are provided, which gives high strength at when working with axial depths of cut of about three times outside tool diameter or less.
Abstract translation: 旋转切割工具。 在一些实施例中,该工具具有外径(OD)和外表面的主体以及纵向轴线,多个凹槽。 槽纹包括具有圆形段轮廓的窄前缘陆部,并且沿着基本上均匀的圆周位置具有槽纹切割边缘部分,其中偏心的释放边缘在狭窄的前缘边缘部分的后方旋转。 面部分设置有面切割边缘部分,并且第一盘部分邻近每个切割边缘部分,倾斜向内和向下大致朝向中心纵向轴线以第一盘角α(α)倾斜。 角部混合部从槽切削刃部延伸到面切削刃部。 角部混合部分设置在各种轮廓中,包括一个实施例,其中角部混合部分的轮廓在曲面段与面切割边缘部分相切之前被截断。 提供了大的芯径的切削工具,当在工具直径以下的约3倍的轴向切削深度工作时,其具有高强度。
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公开(公告)号:US20150202696A1
公开(公告)日:2015-07-23
申请号:US14160982
申请日:2014-01-22
Applicant: The Boeing Company
Inventor: Gary Lipczynski , Wesley E. Holleman , Eric Whinnem , William P. Zanteson
IPC: B23B51/00
CPC classification number: B23B51/009 , B23B35/00 , B23B51/0018 , B23B2215/04 , B23B2222/61 , B23B2224/00 , B23B2224/08 , B23B2226/27 , B23B2226/275 , B23B2226/31 , B23B2226/315 , B23B2251/245 , B23B2251/42 , B23C3/02 , B23C5/10 , B23C2220/52 , B23C2222/84 , B23C2224/14 , B23C2226/27 , B23C2226/31 , B23C2228/04 , B23C2228/08 , B23C2228/10 , Y10T408/03 , Y10T408/78 , Y10T408/81 , Y10T408/89 , Y10T408/906
Abstract: One aspect of the disclosure relates to a cutting tool for forming a final opening in a stack that includes at least two layers and a pilot opening having a pilot-opening dimension and extending through at least one of the at least two layers. The cutting tool includes a shank. The cutting tool also includes a first portion including at least one of a first coating or the first coating and a second coating, wherein the first coating at least partially covers the first portion. The cutting tool also includes a second portion between the shank and the first portion, wherein the second portion includes the second coating, and wherein the second coating at least partially covers the second portion.
Abstract translation: 本公开的一个方面涉及一种用于在堆叠中形成包括至少两层的最终开口的切割工具和具有先导开口尺寸并延伸穿过至少两层中的至少一个层的先导开口。 切割工具包括柄。 切割工具还包括包括第一涂层或第一涂层和第二涂层中的至少一个的第一部分,其中第一涂层至少部分地覆盖第一部分。 切割工具还包括在柄和第一部分之间的第二部分,其中第二部分包括第二涂层,并且其中第二涂层至少部分地覆盖第二部分。
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公开(公告)号:US09643260B2
公开(公告)日:2017-05-09
申请号:US14160982
申请日:2014-01-22
Applicant: The Boeing Company
Inventor: Gary Lipczynski , Wesley E. Holleman , Eric Whinnem , William P. Zanteson
CPC classification number: B23B51/009 , B23B35/00 , B23B51/0018 , B23B2215/04 , B23B2222/61 , B23B2224/00 , B23B2224/08 , B23B2226/27 , B23B2226/275 , B23B2226/31 , B23B2226/315 , B23B2251/245 , B23B2251/42 , B23C3/02 , B23C5/10 , B23C2220/52 , B23C2222/84 , B23C2224/14 , B23C2226/27 , B23C2226/31 , B23C2228/04 , B23C2228/08 , B23C2228/10 , Y10T408/03 , Y10T408/78 , Y10T408/81 , Y10T408/89 , Y10T408/906
Abstract: One aspect of the disclosure relates to a cutting tool for forming a final opening in a stack that includes at least two layers and a pilot opening having a pilot-opening dimension and extending through at least one of the at least two layers. The cutting tool includes a shank. The cutting tool also includes a first portion including at least one of a first coating or the first coating and a second coating, wherein the first coating at least partially covers the first portion. The cutting tool also includes a second portion between the shank and the first portion, wherein the second portion includes the second coating, and wherein the second coating at least partially covers the second portion.
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公开(公告)号:US20170021434A1
公开(公告)日:2017-01-26
申请号:US15214909
申请日:2016-07-20
Applicant: KENNAMETAL INC.
Inventor: HERBERT RUDOLF KAUPER
CPC classification number: B23C5/16 , B23B51/02 , B23B2224/04 , B23B2224/24 , B23B2224/32 , B23B2228/08 , B23B2228/10 , B23B2228/36 , B23C2224/04 , B23C2224/24 , B23C2224/32 , B23C2224/36 , B23C2228/08 , B23C2228/10 , C23C14/04 , C23C14/588 , C23C28/044 , C23C30/005
Abstract: In order to achieve a long service life for a machining tool, in particular for a solid carbide drill, it is provided with a special wear protection coating. In a first method step, in order to form this coating, a first layer made of a first material is applied in the region of a cutting edge and in the adjoining surface regions, and specifically, a flank face and a rake face. In a second step, the applied first material of the first layer is selectively removed at least partially, and preferably completely, only in the region of the cutting edge. Finally, in a third method step, a second layer made of a second wear-resistant material is applied both to the cutting edge and to the face regions. In this way, a coating having a high overall thickness in the face regions is made possible, without the risk of cracking.
Abstract translation: 为了实现用于机加工工具的长使用寿命,特别是对于整体硬质合金钻头,其具有特殊的耐磨保护涂层。 在第一方法步骤中,为了形成该涂层,在切割边缘的区域和邻接的表面区域中,特别是侧面和前刀面上施加由第一材料制成的第一层。 在第二步骤中,第一层的施加的第一材料至少部分地,优选地完全仅在切割边缘的区域中被选择性地去除。 最后,在第三方法步骤中,将由第二耐磨材料制成的第二层施加到切割边缘和面部区域。 以这种方式,可以在面部区域中具有高整体厚度的涂层,而不会有开裂的风险。
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公开(公告)号:US20150275348A1
公开(公告)日:2015-10-01
申请号:US14378371
申请日:2013-02-14
Applicant: SANDVIK INTELLECTUAL PROPERTY AB
Inventor: Mats Joesaar , Naureen Ghafoor , Magnus Oden , Lina Rogstrom
CPC classification number: C23C14/0641 , B23C5/006 , B23C2224/00 , B23C2224/36 , B23C2228/08 , B23C2228/10 , C23C14/325 , C23C28/042 , C23C28/044 , C23C28/42 , C23C30/005 , Y10T428/24975
Abstract: The present invention relates to a coated cutting tool with a coating comprising a multilayer structure consisting of alternating layers A and B forming the sequence A/B/A/B/A . . . or alternating layers A and B and an intermediate layer C between the alternating layers A and B forming the sequence A/C/B/C/A/C/B . . . . Layer A consists of ZrAlN and layer B consists of TiN. Layer C comprises one or more metal elements from each of layers A and B and is of different composition and structure than layers A and B. A method for forming the coated cutting tool is also provided. The method comprises heat treatment of the coated cutting tool prior to use.
Abstract translation: 本发明涉及具有涂层的涂层切割工具,该涂层包括由形成A / B / A / B / A序列的交替层A和B组成的多层结构。 。 。 或交替层A和B以及形成A / C / B / C / A / C / B序列的交替层A和B之间的中间层C. 。 。 。 层A由ZrAlN组成,层B由TiN组成。 层C包括来自层A和B各自的一种或多种金属元素,并且具有与层A和B不同的组成和结构。还提供了一种用于形成涂覆的切削工具的方法。 该方法包括在使用前对涂覆的切割工具进行热处理。
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