Abstract:
A surface-coated cutting tool with a hard coating layer is provided. The hard coating layer includes at least a complex nitride or carbonitride layer (2) expressed by a composition formula: (Ti1-x-yAlxMey)(CzN1-z), Me being an element selected from Si, Zr, B, V, and Cr. The average content ratio Xavg, the average content ratio Yavg, and the average content ratio Zavg satisfy 0.60≦Xavg, 0.005≦Yavg≦0.10, 0≦Zavg≦0.005, and 0.605≦xavg+yavg≦0.95. There are crystal grains having a cubic structure in the crystal grains constituting the complex nitride or carbonitride layer (2). A predetermined periodic content ratio change of Ti, Al and Me exists in the crystal grains having the cubic structure.
Abstract:
The invention pertains to hardware such as cutting tools with improved performance, wear-resistance and durability made from sintered polycrystalline aluminum nitride based ceramic composites containing secondary or dispersed phases for enhanced toughness. The articles of this invention provide good hardness, toughness, chemical inertness, thermal stability, lubricity, wear-resistance, and the ability to operate in the presence of liquid coolants, yielding good surface finish and long lifetime. The cutting tools of this invention are applicable to a wide range of industrial, biomedical, commercial and other applications.
Abstract:
An article includes a working portion including cemented carbide, and a heat sink portion in thermal communication with the working portion. The heat sink portion includes a heat sink material having a thermal conductivity greater than a thermal conductivity of the cemented carbide. Also disclosed are methods of making an article including a working portion comprising cemented carbide, and a heat sink portion in thermal communication with the working portion and including a heat sink material having a thermal conductivity that is greater than a thermal conductivity of the cemented carbide. The heat sink portion conducts heat from the working portion.
Abstract:
A cutting tool including a fine and uniform alumina-based substrate is disclosed herein. In an exemplary embodiment, the alumina-based substrate includes 0.1 to 25% by volume of one or more metal oxides, or 5 to 80% by volume of metal carbonitride and 0.01 to 10% by volume of one or more metal oxides. Metal constituting the metal oxide and the metal carbonitride is selected from the group consisting of elements from Groups III to VI (including La group and Ac group) of the periodic table, Mg and Co. The metal oxides added to alumina reside at the boundaries of alumina grains, thereby prohibiting the alumina grains from growing excessively during a sintering process.
Abstract:
A coated tool disclosure includes a base body and a coating layer. The coating layer includes crystals having a cubic structure. The coating layer has a striped structure in cross-sectional observation by a transmission electron microscope. The striped structure has two layers alternately located in a thickness direction. The two layers contain Si and at least one metal element. The two layers each contain crystals having the cubic structure. When a lattice constant of a crystal having the cubic structure in one layer of the two layers is referred to as a first lattice constant and a lattice constant of a crystal having a cubic structure in the other layer of the two layers is referred to as a second lattice constant, a difference between a magnitude of the first lattice constant and a magnitude of the second lattice constant is greater than 0% and 0.1% or less.
Abstract:
A method for coating a substrate 11 is disclosed. The method includes at least the following steps: depositing a first base layer 22 comprising a nitride of at least Al and Cr on the substrate 11 by physical vapor deposition at a gradually increasing substrate bias voltage from a first substrate bias voltage to a second substrate bias voltage; depositing a second base layer 23 comprising a nitride of at least Al and Cr on the first base layer 22 by physical vapor deposition at a constant substrate bias voltage that is greater or equal to the second substrate bias voltage; and depositing an outermost indicator layer 24 on the second base layer 23, wherein the outermost indicator layer 24 comprises a nitride of Si and Me, wherein Me is at least one of Ti, Zr, Hf, and Cr, wherein the outermost indicator layer 24 is deposited by physical vapor deposition at a substrate bias voltage that is less than the constant substrate bias voltage applied during deposition of the second base layer 23.
Abstract:
A tool for machining in which defective adhesion of a coating film at an interface of a layer containing titanium and an alumina layer is prevented. A method for producing a tool for machining is provided in which a coating film of a plurality of layers is formed on a surface of a base material by physical vapor deposition (PVD), the method including: a first layer formation step of forming a first layer containing a nitride or carbide of titanium on the surface of the base material; a first barrier layer formation step of forming a barrier layer that covers a surface of the first layer; and a second layer formation step of forming a second layer containing aluminum oxide on a surface of the barrier layer.
Abstract:
The invention relates to a method of coating a cemented carbide or cermet substrate body by means of PVD, in which the fully sintered substrate body is subjected without further intermediate treatment before PVD coating to a blasting treatment using a particulate blasting agent until the zone close to the surface of the substrate body has a residual stress which is at least essentially of the same magnitude as the residual stress present in the single or first applied PVD layer. The invention further relates to such a coated cemented carbide or cermet body, in particular in the form of a cutting tool.
Abstract:
In one aspect, refractory coatings are described herein having multiple cubic phases. In some embodiments, a coating comprises a refractory layer of TiAlN deposited by PVD adhered to the substrate, the refractory layer comprising a cubic TiAlN phase and a cubic A1N phase, wherein a ratio of intensity in the X-ray diffractogram (XRD) of a (200) reflection of the cubic AlN phase to intensity of a (200) reflection of the cubic TiAlN phase, I(200)/I(200), is at least 0.5.
Abstract:
One aspect of the disclosure relates to a cutting tool for forming a final opening in a stack that includes at least two layers and a pilot opening having a pilot-opening dimension and extending through at least one of the at least two layers. The cutting tool includes a shank. The cutting tool also includes a first portion including at least one of a first coating or the first coating and a second coating, wherein the first coating at least partially covers the first portion. The cutting tool also includes a second portion between the shank and the first portion, wherein the second portion includes the second coating, and wherein the second coating at least partially covers the second portion.