Abstract:
The apparatus is used to produce a product by low-temperature separation of a gas mixture, in particular air. It includes a direct contact cooler (3) for cooling the feed mixture, a purification apparatus (4) for purifying the cooled feed mixture and a low-temperature part (7). The low-temperature part (7) includes a main heat exchanger (8a) for cooling the purified feed mixture to approximately dewpoint temperature and a distillation column (9a) for low-temperature separation of the feed mixture. The direct contact cooler (3), the purification apparatus (4) and the low-temperature part (7) are arranged on one line (101).
Abstract:
The invention relates a method for supplying highly pure oxygen by cryogenic distillation of air from an installation comprising a first (1) and a second (2) air separating apparatus. According to the invention: the first air separating apparatus has a medium pressure column, a low pressure column thermally connected to the medium pressure column, and has a mixing column in which air to be distilled is fed to the medium pressure column; liquids enriched with oxygen and with nitrogen are fed from the medium pressure column to the low pressure column; according to a first operation of the apparatus, a flow of oxygen-enriched liquid coming from the low pressure column is fed to the top of the mixing column; a flow of low-purity oxygen is drawn off from the top of the mixing column and at least a portion (3) thereof is fed to a first consumer unit (5), and; the second apparatus (2) supplies highly pure oxygen (8) to a second consumer unit (9), whereas according to a second operation, the flow of low-purity oxygen drawn off from the top of the mixing column is reduced in the first apparatus; a flow of highly pure oxygen is drawn off from the vessel of the low pressure column of the first apparatus and is fed (11) to at least the second consumer unit (9), and; the second apparatus (2) does not supply highly pure oxygen to the second consumer unit.
Abstract:
In an integrated method of air separation, a plant comprises at least one first air separation unit (1, 101), a first air compressor (13), a first combustion chamber (17), a first expansion turbine (19), a second air compressor (15), a second combustion chamber (23) and a second expansion turbine (25) and a third air compressor (21) in which compressed air is sent from the first air compressor to the first combustion chamber and to the first air separation unit, compressed air is sent from the second air compressor to the second combustion chamber and to the first air separation unit.
Abstract:
A method for automatically setting a target production level for at least one air separation unit in a network of air separation units. Each air separation unit has a plurality of field elements and at least one regulatory controller associated with one of the field elements, and has an energy usage level corresponding to a level of production. The method includes receiving a production level requirement for the network of air separation units and generating a production target level for at least one of the air separation units which minimizes and/or optimizes the sum of the ASU energy usage levels. The ASUs then can automatically ramp the plant production to the appropriate production target levels via the use of advanced process control (multivariable process controllers and/or advanced feedforward controllers), advanced regulatory control, and regulatory control means. In another embodiment, the invention is a network of air separation units, including at least two air separation units in fluid communication with a pipeline and a control system in control communication with the air separation units for automatically setting the ASU target production levels. Each air separation unit has a plurality of field elements, at least one production level and an energy usage level corresponding to the production level. The control system includes a receiver for receiving inputs from the at least two air separation units, and a supervisory controller which generates production target levels for sending to each air separation unit, the production target levels being representative of a network production target level and a network energy usage level.
Abstract:
A computer-implemented system and method for producing and distributing at least one product from at least one plant to at least one customer where discretized plant production data, filtered customer sourcing data, forecasted customer demand data, and forecasted plant electricity pricing data are input into a modified genetic algorithm and an electronic processor solves the modified genetic algorithm and outputs the solution to an interface. The system and method is flexible and can incorporate data as it becomes available to yield intermediate solutions for quick decision making.
Abstract:
An apparatus for separating air by cryogenic distillation comprises N air compressors (C1, C2, C3) connected so as to receive air at ambient pressure and designed to produce air at a first pressure above 12 bar absolute, N being at least 3, each of the compressors being driven by a single asynchronous motor (M1, M2, M3), the total power of the compressors being at least 10 MW.
Abstract:
Systems and methods for controlling power needs of a gasification facility are described. The systems include an ice refrigeration storage unit for supplying refrigeration to the larger consumers of cooling in the gasification facility. The methods include manipulating the ice refrigeration storage unit to minimize the utilization of power during peak price periods and maximize the utilization of power during offpeak price periods.
Abstract:
Air is compressed in an air compressor to produce a stream of compressed air, wherein at least part of the stream of compressed air is sent from the compressor to an air separation unit. The air separation unit produces a fluid enriched in a component of air, wherein the fluid is sent to a first unit in which an exothermic process takes place. The heat generated by the exothermic process is used to produce steam. At least part of this steam is sent to a steam turbine, where the work generated by the steam turbine is used to power at least the air compressor, and a product of the air separation unit is sent to a further unit in which at least one additional process takes place.
Abstract:
A gas treatment unit is operated or placed in over-capacity mode during periods of low or zero electrical consumption by a metal treatment unit in order to produce a gas, at least a major part of which is not sent to the metal treatment unit during those periods but is at least temporarily stored in liquid or gas form.