Abstract:
A process flow for forming magnetic tunnel junctions (MTJs) with minimal sidewall residue and reduced low tail population is disclosed wherein a pattern is first formed in a hard mask that is an uppermost MTJ layer. Thereafter, the hard mask pattern is etch transferred through the underlying MTJ layers including a reference layer/tunnel barrier/free layer stack. The etch transfer may be completed in a single RIE step based on a first flow rate of O 2 and a second flow rate of an oxidant such as CH 3 OH where the CH 3 OH/O 2 ratio is at least 7.5:1. The RIE may also include a flow rate of a noble gas. In other embodiments, a chemical treatment with an oxidant such as CH 3 OH, and a volatilization at 50°C to 450°C may follow an etch transfer through the MTJ stack when the ion beam etch or plasma etch involves noble gas ions.
Abstract:
Processes for forming magnetic tunnel junction (MTJ) nanopillars (la) with minimal sidewall residue and damage are disclosed wherein a pattern is first formed in a hard mask (15) that is an uppermost MTJ layer. Thereafter, the hard mask sidewall (20) is etch transferred through the remaining MTJ layers including a tunnel barrier (13) between a free layer (14) and a reference layer (12). The etching may be completed in a single RIE step (32m) that features a physical component involving inert gas ions or plasma, and a chemical component comprised of ions or plasma generated from one or more of methanol, ethanol, ammonia, and carbon monoxide. Alternatively, a chemical treatment (33) with one of the aforementioned chemicals, and a volatilization step (34v) may follow MTJ stack patterning using an ion beam etch or RIE involving inert gas ions (32i).
Abstract:
The proposed method for patterning a magnetic tunneling junction (MTJ) structure comprises providing a patterned mask (18) on a MTJ layer stack (16) formed over a bottom electrode (12) on a wafer (10), etching the stack to form a MTJ device, and removing sidewall damage (22) on the MTJ device by a physical treatment, preferably by using a slurry (27, 47) in a CMP or ultrasonic cleaning tool which physically attacks and removes the sidewall damage.
Abstract:
A stack of MTJ layers is provided on a substrate comprising a bottom electrode, a pinned layer, a tunnel barrier layer, a free layer, and a top electrode. The MTJ stack is patterned to form a MTJ device wherein sidewall damage is formed on its sidewalls. A dielectric spacer is formed on the MTJ device. The dielectric spacer is etched away on horizontal surfaces wherein the dielectric spacer on the sidewalls is partially etched away. The remaining dielectric spacer covers the pinned layer and bottom electrode. The dielectric spacer is removed from the free layer or is thinner on the free layer than on the pinned layer and bottom electrode. Sidewall damage is thereafter removed from the free layer by applying a horizontal etching to the MTJ device wherein the pinned layer and bottom electrode are protected from etching by the dielectric spacer layer.
Abstract:
A magnetic tunnel junction (MTJ) is disclosed wherein first and second interfaces of a free layer (FL) with a first metal oxide (Hk enhancing layer) and second metal oxide (tunnel barrier), respectively, produce perpendicular magnetic anisotropy (PMA) to increase thermal stability. In some embodiments, metal clusters are formed in the FL and are subsequently partially or fully oxidized by scavenging oxygen to generate additional FL/oxide interfaces that enhance PMA, provide an acceptable resistance x area (RA) value, and preserve the magnetoresistive ratio. In other embodiments, a continuous or discontinuous metal (M) or MQ alloy layer within the FL reacts with scavenged oxygen to form a partially oxidized metal or alloy layer that enhances PMA and maintains acceptable RA. M is one of Mg, Al, B, Ca, Ba, Sr, Ta, Si, Mn, Ti, Zr, or Hf, and Q is a transition metal, B, C, or Al.
Abstract:
An integrated circuit includes a magnetic OTP memory array formed of multiple magnetic OTP memory cells having an MTJ stack with a fixed magnetic layer, a tunnel barrier insulating layer, a free magnetic layer, and a second electrode. When a voltage is applied across the magnetic OTP memory cell, the resistance of the MTJ stack and the gating transistor form a voltage divider to apply a large voltage across the MTJ stack to breakdown the tunnel barrier to short the fixed layer to the free layer. The integrated circuit has multiple MRAM arrays configured such that each of the multiple MRAM arrays have performance and density criteria that match MOS transistor based memory including SRAM, DRAM, and flash memory. The integrated circuit may include a functional logic unit connected with the magnetic OTP memory arrays and the MRAM arrays for providing digital data storage.
Abstract:
A magnetic recording head is fabricated with a pole tip shielded laterally on its sides by a pair of symmetrically disposed side shields formed of porous heterogeneous material that contains non-magnetic inclusions. The non-magnetic inclusions, when properly incorporated within the magnetic matrix of the shields, promote the formation of flux loops within the shields that have portions that are parallel to the ABS and do not display locally disorganized and dynamic regions of flux during the creation of magnetic transitions within the recording medium by the magnetic pole. These flux loop portions, combine with the magnetic flux emerging from the main pole to create a net writing field that significantly reduces adjacent track erasures (ATE) and wide area erasures (WATE).
Abstract:
A magnetic thin film deposition is patterned and protected from oxidation during subsequent processes, such as bit line formation, by an oxidation-prevention encapsulation layer of SiN. The SiN layer is then itself protected during the processing by a metal overlayer, preferably of Ta, Al, TiN, TaN or W. A sequence of low pressure plasma etches, using Oxygen, Cl 2 , BCl 3 and C 2 H 4 chemistries provide selectivity of the metal overlayer to various oxide layers and to the photo- resist hard masks used in patterning and metal layer and thereby allow the formation of bit lines while maintaining the integrity of the SiN layer.
Abstract:
A ferromagnetic layer is capped with a metallic oxide (or nitride) layer that provides a perpendicular-to-plane magnetic anisotropy to the layer. The surface of the ferromagnetic layer is treated with a plasma to prevent diffusion of oxygen (or nitrogen) into the layer interior. An exemplary metallic oxide layer is formed as a layer of metallic Mg that is plasma treated to reduce its grain size and enhance the diffusivity of oxygen into its interior. Then the plasma treated Mg layer is naturally oxidized and, optionally, is again plasma treated to reduce its thickness and remove the oxygen rich upper surface.
Abstract:
Enhanced He and Hk in addition to higher thermal stability up to at least 400°C are achieved in magnetic devices by adding dusting layers on top and bottom surfaces of a spacer in a synthetic antiferromagnetic (SAF) structure to give a RL1/DL1/spacer/DL2/RL2 reference layer configuration where RL1 and RL2 layers exhibit perpendicular magnetic anisotropy (PMA), the spacer induces antiferromagnetic coupling between RL1 and RL2, and DL1 and DL2 are dusting layers that enhance PMA. Dusting layers are deposited at room temperature to 400°C. RL1 and RL2 layers are selected from laminates such as (Ni/Co)n, L1o alloys, or rare earth-transition metal alloys. The reference layer may be incorporated in STT-MRAM memory elements or in spintronic devices including a spin transfer oscillator. Dusting layers and a similar SAF design may be employed in a free layer for Ku enhancement and to increase the retention time of a memory cell for STT-MRAM designs.