摘要:
A method of manufacturing a flow field plate includes mixing graphite and resin materials to provide a mixture. The mixture is formed into a continuous flow field plate, for example, by ram extrusion or one or more press belts. The continuous flow field plate is separated into discrete flow field plates. Flow field channels are provided in one of the continuous flow field plate and the discrete flow field plates.
摘要:
A method comprising contacting a polypropylene, an acrylate-containing compound, and an initiator to form a composition, and reactive extruding the composition to form a polymer blend. A method comprising contacting a polypropylene, a multi-functional acrylate monomer, and an initiator to form a composition, reactive extruding the composition to form a reactive extruded composition, and forming the reactive extruded composition into a film wherein the reactive extruded composition has a melt flow rate that is reduced by equal to or greater than 5% when compared to neat polypropylene.
摘要:
A viscoelastic extrusion process (VEEP) for biopolymers such as polylactic acid is provided. The VEEP process removes many processing and performance limitations of PLA as well as creates performance sufficient to produce durable "nonbiodegradable" products as a direct replacement for PVC and other petrochemical profile and sheet extrusion applications. The VEEP process also retains a high degree of crystallinity within the PLA for increasing toughness and to lower its biodegradability. The invention also includes an integral process wherein rheology is highly modified to allow profile extrusion and higher melt strength wherein processing is lower than the melting point of the primary biopolymer and below the browning points of the natural fibers in the biopolymers viscoelastic state.
摘要:
Members including components of windows and doors are formed by a method that includes obtaining a biopolymer and a filler, feeding them into an extruder, controlling at least the temperature of the biopolymer and the filler within the extruder to promote the initiation of nucleation of the biopolymer, extruding the composite through a die of the extruder to form an extruded member and controlling at least the cooling rate of the extruded member after it leaves the die to promote crystallization of the biopolymer. Methods are disclosed for compounding and pelletizing as well as direct extrusion of the composite. In a preferred embodiment, the biopolymer is polylactic acid (PLA) and the filler is wood fiber. In addition, neat PLA formulations are also disclosed. Further, the heat distortion temperature and the hydrolysis resistance of these members are greatly increased through specific processing conditions and the addition of strategic quantities of additives.
摘要:
An extruded composite utilized as a building material includes a base polymer, unseparated processed recycled carpet waste, and a filler material, which may be a wood filler or other natural fiber. Carpet waste may be separated into components that may be utilized in a variety of plastics applications, including extruded composites utilized as building materials. Separation may include shaving face fiber from bound fiber secured in a backing fiber and/or may include separating fiber pile and backing fibers from carpet adhesive to remove inorganic materials such as calcium carbonate.
摘要:
UHMWPE panels of large width may be prepared by a continuous ram extrusion process by employing a slit die which preferably narrows from both sides in a direction transverse to the machine direction, and/or which employs a plurality of transversely positioned cooling zones located on the top and the bottom of the die, proximate the exit thereof. The panel exits the die at a temperature lower than the crystalline melt temperature.
摘要:
A process for producing a solid dispersion of an active ingredient which comprises feeding the active ingredient and a matrix-forming agent to an extruder and forming a uniform extrudate, wherein the extruder comprises at least two rotating shafts (2), each of the shafts (2) carrying a plurality of processing elements disposed axially one behind the other, the processing elements defining (i) a feeding and conveying section (A), (ii) at least one mixing section (B), and (iii) a discharging section (E), wherein the processing element(s) defining the mixing section (B) comprise(s) a mixing element (11, 12, 13) that is derived from a screw type element (figure 2).
摘要:
A process for producing a solid dispersion of an active ingredient which comprises feeding the active ingredient and a matrix-forming agent to an extruder and forming a uniform extrudate, wherein the extruder comprises at least two rotating shafts (2), each of the shafts (2) carrying a plurality of processing elements disposed axially one behind the other, the processing elements defining (i) a feeding and conveying section (A), (ii) at least one mixing section (B), and (iii) a discharging section (E), wherein the processing element(s) defining the mixing section (B) comprise(s) a mixing element (11, 12, 13) that is derived from a screw type element (figure 2).
摘要:
Process for manufacturing cellular structure based on a composition comprising an amorphous thermoplastic polymer and made up of sheets extruded in parallel and intermittently welded, according to which: - an amorphous polymer composition is chosen which has a dynamic melt viscosity, measured at its processing temperature and at an angular velocity of 0.1 rad/s, of less than 2000 Pa.s; and - the temperature of the coolant is regulated so that it is at least equal to T g - 20°C, where T g is the glass transition temperature of the composition based on the amorphous polymer.
摘要:
A continuous extrusion process for the functionalization of polymers through reactive extrusion. The process uses a continuous extrusion reactor comprising at least two sequential, very closely-coupled, independently driven screw extruders having a total effective length to diameter ratio greater than 60 to 1 and as high as 112 to 1 and providing greatly extended reaction times for efficiently producing a grafted polymer having a high level of functionalization. Drying of the polymer feed is performed in the continuous extrusion reactor. Multiple injections of reactants may be provided. Shear modification of the molecular weight 'of the grafted polymer is performed in the continuous extrusion reactor after the functionalization reactions. A continuous extrusion reactor and a grafted polymer having a high level of functionalization are also disclosed.