Abstract:
An example provides a method including providing a substrate including an area having a plurality of pores and etching the area of the substrate to remove the plurality of pores to form a recess in the substrate. In some examples, the recess may form, at least in part, a device.
Abstract:
A method of forming a suspended beam in a MEMS process is disclosed. In the process a pit (8) is etched into a substrate (5). Sacrificial material (10) is deposited in the pit (8) and on the surrounding substrate surface. The sacrificial material (10) is then removed from the surrounding substrate surface and from the periphery of the pit (8) so that there is a gap between the sacrificial material and at least two sidewalls of the pit. The sacrificial material is then heated so that it reftows such that the remaining sacrificial material contacts the sidewalls of the pit. Material for the beam (12), which is typically a metal, is then deposited on the substrate surface and the reflowed sacrificial material, and the sacrificial material is then removed to form the suspended beam. The beam could be used as the heating element in an inkjet printer.
Abstract:
Fluidic cartridges, and manufacture thereof, having a plurality of circuit element subtypes containing pneumatically operated diaphragm members, where the diaphragm materials are selected for yield point, chemical resistance, breathability and other properties individually according to the fluidic element subtype are provided. A process of in-situ edge-bonded decoupage for forming diaphragm members inside a cartridge, and fluidic circuits having diaphragm members as active and passive circuit elements, including pumps, valves, vents, waste receptacles, reagent reservoirs, and cuvettes with optical windows, where the material composition of each individual diaphragm member may be selected from an assortment of materials during manufacture are also provided.
Abstract:
An array of microtubes upwardly extending from a supporting base of substrate material is provided, in which the tubes comprise at least one concentric layer comprising a metallic oxide and at least one concentric layer comprising a piezoelectric and/or ferroelectric material. The array is made by lining the walls of pores in the substrate material sequentially with metallic oxide and piezoelectric and/or ferroelectric material and then removing part but not all of the substrate material. The arrays may be used in a variety of applications including liquid delivery and as microelectronic components. A method of generating terahertz emission is also provided.
Abstract:
A method of removing a polymeric coating from sidewalls of an etched trench defined in a silicon wafer is provided. The method comprises etching the wafer in a biased plasma etching chamber using an O2 plasma. The chamber temperature is in the range of 90 to 180 °C.
Abstract:
A process for filling one or more etched holes defined in a frontside surface of a wafer substrate. The process includes the steps of: (i) depositing a layer of a thermoplastic first polymer onto the frontside surface and into each hole; (ii) reflowing the first polymer; (iii) exposing the wafer substrate to a controlled oxidative plasma; (iv) optionally repeating steps (i) to (iii); (v) depositing a layer of a photoimageable second polymer; (vi) selectively removing the second polymer from regions outside a periphery of the holes using exposure and development; and (vii) planarizing the frontside surface to provide holes filled with a plug comprising the first and second polymers, which are different than each other. Each plug has a respective upper surface coplanar with the frontside surface.
Abstract:
A method of photoresist removal with concomitant de-veiling is provided. The method employs a plasma formed from a gas chemistry comprising O 2 , NH 3 and a fluorine-containing gas, such as CF 4 . The method is particularly suitable for use in MEMS fabrication processes, such as inkjet printhead fabrication.
Abstract:
An array of microtubes upwardly extending from a supporting base of substrate material is provided, in which the tubes comprise at least one concentric layer comprising a metallic oxide and at least one concentric layer comprising a piezoelectric and/or ferroelectric material. The array is made by lining the walls of pores in the substrate material sequentially with metallic oxide and piezoelectric and/or ferroelectric material and then removing part but not all of the substrate material. The arrays may be used in a variety of applications including liquid delivery and as microelectronic components. A method of generating terahertz emission is also provided.
Abstract:
The present invention provides a semiconductor device for a thermal inkjet (TIJ) device or a micro-electromechanical systems (MEMS) device. The device comprises a silicon wafer substrate having a front side and a back side, and a silicon nitride layer on the back side of the silicon wafer substrate.
Abstract:
We describe a method of layer-by-layer deposition of a plurality of layers of material onto the wall or walls of a channel of a microfluidic device, the method comprising: loading a tube with a series of segments of solution, a said segment of solution bearing a material to be deposited; coupling said tube to said microfluidic device; and injecting said segments of solution into said microfluidic device such that said segments of solution pass, in turn, through said channel depositing successive layers of material to perform said layer-by-layer deposition onto said wall or walls of said channel. Embodiments of the methods are particularly useful for automated surface modification of plastic, for example PDMS (Poly(dimethylsiloxane)), microchannels. We also describe methods and apparatus for forming double-emulsions.