Abstract:
Embodiments of a method for forming a suspended membrane include depositing a first electrically conductive material above a sacrificial layer and within a boundary trench. The first electrically conductive material forms a corner transition portion above the boundary trench. The method further includes removing a portion of the first electrically conductive material that removes at least a portion of uneven topography of the first electrically conductive material. The method further includes depositing a second electrically conductive material. The second electrically conductive material extends beyond the boundary trench. The method further includes removing the sacrificial layer through etch openings and forming a cavity below the second electrically conductive material. The first electrically conductive material defines a portion of a sidewall boundary of the cavity.
Abstract:
L'Invention se rapporte à un procédé de réalisation d'un composant à partir d'un substrat hétérogène comportant une première et une deuxième parties en au moins un matériau monocristallin, et une couche sacrificielle constituée par au moins un empilement d'au moins une couche de Si monocristallin située entre deux couches de SiGe monocristallin, cet empilement étant disposé entre lesdites première et deuxième partie en matériau monocristallin, caractérisé en ce qu'il consiste à graver ledit empilement en réalisant : e) au moins une ouverture (20) dans la première et/ou la deuxième parties et la première et/ou la deuxième couche de SiGe de façon à déboucher sur la couche de Si, f) une élimination de toute ou partie de la couche de Si.
Abstract:
The invention relates to a method for producing a micromechanical component comprising at least one self-supporting structure. According to said method a conductor track plane (11) and a sacrificial layer (4) consisting of an electrically non-conductive material are applied to a substrate (2) in such a way that the conductor track plane (11) lies between the substrate (2) and the sacrificial layer (4) or inside the sacrificial layer (4), and a layer (3) that forms the self-supporting structure is deposited on the sacrificial layer (4), the latter (4) being partially removed by etching in order to complete the self-supporting structure. An electrically conductive protective layer (15) is embedded in the sacrificial layer (4) above a region on the conductor plane (11) that is to be protected, said protective layer acting as an etching barrier during the etching process for the removal of the sacrificial layer (4). The protective layer (15) is removed again in a subsequent process, leaving a thin sacrificial layer (17) as a passivation layer lying below on the conductor tracks. The method permits sensitive areas of the conductor track plane to be protected and can be simply achieved with existing surface micromechanical processes.
Abstract:
A method of manufacturing a semiconductor device wherein a laminate structure comprising a sacrificial layer is sandwiched between two etch stop layers (8,11) and which separates a semiconductor membrane (9) from a bulk substrate (1) is used to provide an underetched structure. Access trenches (4) and support trenches (5) are formed in the layered structure through the thickness of the semiconductor layer (9) and through the upper etch stop layer (8). The support trenches extend deeper through the sacrificial layer (12) and the lower etch stop layer and are filled. The sacrificial layer is exposed and etched away selectively to the etch stop layers to form a cavity (30) and realise a semiconductor membrane which is attached to the bulk substrate via a vertical support structure comprising the filled support trenches.
Abstract:
Micro-electromechanical systems (MEMS) pre-fabrication products and methods for forming MEMS devices using silicon-on-metal (SOM) wafers. An embodiment of a method may include the steps of bonding a patterned SOM wafer to a cover wafer (46), thinning the handle layer of the SOM wafer (48), selectively removing the exposed metal layer (50), and either continuing with final metallization (64) or cover bonding to the back of the active layer (62).
Abstract:
A method of manufacturing an external force detection sensor in which a sensor element is formed by through-hole (20) dry etching of an element substrate (3), and an electrically conductive material is used as an etching stop layer (18) during the dry etching.
Abstract:
A new bulk resonator may be fabricated by a process that is readily incorporated in the traditional fabrication techniques used in the fabrication of monolithic integrated circuits on a wafer. The resonator is decoupled from the wafer by a cavity etched under the resonator using selective etching through front openings (vias) in a resonator membrane. In a typical structure the resonator is formed over a silicon wafer by first forming a first electrode, coating a piezoelectric layer over both the electrode and the wafer surface and forming a second electrode opposite the first on the surface of the piezoelectric layer. After this structure is complete, a number of vias are etched in the piezoelectric layer exposing the surface under the piezoelectric layer to a selective etching process that selectively attacks the surface below the piezoelectric layer creating a cavity under the resonator.
Abstract:
The current invention provides for encapsulated release structures, intermediates thereof and methods for their fabrication. The multi-layer structure has a capping layer (211) that preferably comprises silicon oxide and/or silicon nitride and which is formed over an etch resistant substrate (203). A patterned device layer (206), preferably comprising silicon nitride, is embedded in a sacrificial material (205, 209), preferably comprising polysilicon, and is disposed between the etch resistant substrate (203) and the capping layer (211). Access trenches or holes (219) are formed into the capping layer (211) and the sacrificial material (205, 209) is selectively etched through the access trenches (219) such that portions of the device layer (206) are released from the sacrificial material (205, 209). The etchant preferably comprises a noble gas fluoride NgF2x (wherein Ng = Xe, Kr or Ar: and where x = 1, 2 or 3). After etching that sacrificial material (205, 209), the access trenches (219) are sealed to encapsulate (241) released portions the device layer (206) between the etch resistant substrate (203) and the capping layer (211). The current invention is particularly useful for fabricating MEMs devices, multiple cavity devices and devices with multiple release features.
Abstract:
A method for fabricating a MEMS device having a fixing part, driving part, electrode part, and contact parts on a substrate. A driving electrode is formed on the substrate, and then an insulation layer is formed thereon. The insulation layer is patterned, and the regions of the insulation layer in which the fixing part and the contact parts are formed are etched. A metal layer is formed on the substrate. The metal layer is planarized down to the insulation layer, and the driving electrode is formed. A sacrificial layer is formed on the substrate, and a groove-shaped space is formed in a region in which the fixing part is formed. A MEMS structure layer is formed on the sacrificial layer. Sidewalls are formed in the groove-shaped space, and the fixing part and driving part are formed, leaving the sacrificial layer underneath the fixing part.
Abstract:
Etching islands are formed on a first face of a substrate and a second face of the substrate non-parallel to the first face. The first face and the second face of the substrate are concurrently exposed to a solution that reacts with the etching islands to concurrently form porous regions extending into the first face and the second face.