公开(公告)号：US20240318292A1

公开(公告)日：2024-09-26

申请号：US18574476

申请日：2022-06-29

Applicant: JFE STEEL CORPORATION ,  TOCALO CO., LTD.

Inventor： Tatsumichi YAMADA ,  Chihiro KONDO ,  Ichiro TANOKUCHI ,  Shinichi OKUNO ,  Masayasu UENO ,  Tatsuo SUIDZU ,  Kei YAMAGUCHI

IPC: C23C4/073 ,  C22C19/07 ,  C23C4/18

CPC classification number: C23C4/073 ,  C22C19/07 ,  C23C4/18

Abstract: A coating material and a surface coating method for an in-furnace structure, and an in-furnace structure that are excellent in resistance to corrosion by the sulfur group. The coating material for an in-furnace structure used in a high-temperature corrosive environment including a sulfur group element includes as component composition, by mass, Co: 45% to 72%, both inclusive, Mo: 20% to 35%, both inclusive, Cr: 8% to 25%, both inclusive, and Si: 0.1% to 5%, both inclusive, and substantially without Ni. In the surface coating method used in a high-temperature corrosive environment including a sulfur group element, a coating is formed on a surface of the in-furnace structure by overlay welding or thermal spraying of the above-described coating material. In the in-furnace structure used in a high-temperature corrosive environment including a sulfur group element, a coating using the above-described coating material is formed on a surface of the in-furnace structure.

公开(公告)号：US20220281033A1

公开(公告)日：2022-09-08

申请号：US17637790

申请日：2020-08-20

Applicant: TOCALO CO., LTD.

Inventor： Hiroki YOKOTA ,  Daisuke KAWAI

IPC: B23K26/352 ,  B23K26/0622 ,  C23C4/18

Abstract: A surface treatment method is for processing a surface of a substrate. The method includes irradiating a surface having unevenness with a laser beam satisfying all of the three following requirements: a power density in a range with a radius of 25 μm from a center of a laser beam spot is 1.0×103 to 1.0×105 kW/cm2; a power density of an entire laser beam spot is 0.08 to 0.12 times the power density in the range with the radius of 25 μm from the center of the laser beam spot; and an action time in the range with the radius of 25 μm from the center of the laser beam spot is 1.7×10-6 to 1.0×10-5 seconds. The method leaves a certain roughness on the surface of the substrate while removing fine and sharp protrusions on the surface.

公开(公告)号：US11272579B2

公开(公告)日：2022-03-08

申请号：US16310797

申请日：2017-06-02

Applicant: TOCALO CO., LTD.

Inventor： Shikou Abukawa ,  Kensuke Taguchi ,  Toru Moriyama ,  Yasuhiro Sato ,  Akira Kumagai ,  Yu Asakimori

IPC: H05B3/14 ,  H05B3/26 ,  H05B3/28 ,  H05B3/20 ,  H05B3/74 ,  H05B3/12

Abstract: Provided is a heat generating component of which volume resistivity hardly varies even if used repeatedly at a high temperature for a long period of time. Since a thin coating heater part (13) formed on a substrate part (12) is composed of a thermal sprayed coating containing TixOy (wherein, 0

公开(公告)号：US10605304B2

公开(公告)日：2020-03-31

申请号：US16091857

申请日：2017-04-12

Applicant: NSK LTD. ,  TOCALO CO., LTD

Inventor： Manabu Yamada ,  Naozumi Nakata ,  Shinichi Nishiguchi ,  Junichi Takeuchi ,  Seiki Matsuura ,  Yuji Okada

IPC: F16C19/52 ,  F16C19/06 ,  F16C33/64 ,  F16C33/58 ,  F16C33/62 ,  F16C35/077

Abstract: An insulated bearing includes a pair of bearing rings arranged concentrically to each other and rolling elements arranged to be rotatable between the pair of bearing rings, at least one of the bearing rings having an insulating layer formed thereon. The one of the bearing rings having the insulating layer formed thereon has an annular groove having an arc-shaped cross section formed on each of both end surfaces of the bearing ring. At least a surface from a non-raceway surface side circumferential surface to the annular groove of the bearing ring is covered by the insulating layer. The insulating layer is a ceramic thermal sprayed layer.

公开(公告)号：US20200087770A1

公开(公告)日：2020-03-19

申请号：US16616323

申请日：2018-05-17

Applicant: TOCALO CO., LTD. ,  DAIDO STEEL CO., LTD. ,  DAIDO CASTINGS CO., LTD.

Inventor： Junichi TAKEUCHI ,  Masaya NAGAI ,  Shinichi KUBO ,  Masashi NAGAYA ,  Yoshinori SUMI ,  Yoshihiko KOYANAGI ,  Hiroyuki TAKABAYASHI ,  Yasuhiro TAKENAKA

IPC: C23C4/11 ,  C22C38/48 ,  C22C38/32 ,  C22C38/30 ,  C22C38/28 ,  C22C38/24 ,  C22C38/22 ,  C22C38/20 ,  C22C38/06 ,  C22C38/04 ,  C22C38/02 ,  C22C38/00 ,  C23C4/067

Abstract: A component for a hot-dip metal plating bath includes a base material and a thermal spray coating disposed to cover a surface of the base material. The base material includes ferritic stainless steel that contains: C: 0.10% to 0.50% by mass; Si: 0.01% to 4.00% by mass; Mn: 0.10% by mass to 3.00% by mass; Cr: 15.0% to 30.0% by mass; a total of Nb, V, Ti, and Ta: 0.9% by mass to 5.0% by mass; and a balance of Fe and unavoidable impurities. The ferritic stainless steel includes a microstructure that includes a ferrite phase as a main phase and a crystallized carbide, an area fraction of a Nb carbide, a Ti carbide, a V carbide, a Ta carbide, and a composite carbide thereof to the crystallized carbide of 30% or more. The component contains 50% by mass or more of Al.

公开(公告)号：US10260562B2

公开(公告)日：2019-04-16

申请号：US15539461

申请日：2015-12-24

Applicant: TOCALO CO., LTD ,  NSK LTD.

Inventor： Junichi Takeuchi ,  Yuji Okada ,  Masaya Nagai ,  Manabu Yamada ,  Naozumi Nakata

IPC: C23C4/10 ,  F16C33/62 ,  F16C33/64

Abstract: An insulated bearing includes an outer ring, an inner ring, and a plurality of rolling elements. At least one of the outer ring and an inner ring is made of metal, the plurality of rolling elements are provided between the outer ring and the inner ring, so as to be freely rolled, and at least one of the outer ring and an inner ring is coated with an insulating layer. The insulating layer is formed of a mixture in which silicon carbide and/or aluminum nitride as an additive are/is dispersed in aluminum oxide as a base matrix. The content of the additive is 1 to 40 mass % with respect to the total amount of the mixture.

公开(公告)号：US20180112081A1

公开(公告)日：2018-04-26

申请号：US15713000

申请日：2017-09-22

Applicant: KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO ,  TOCALO CO., LTD.

Inventor： Yumi SAIKI ,  Ryoji ASAHI ,  Masato MATSUBARA ,  Noriyuki YASUO ,  Tomohiro NAKASUJI

IPC: C09D5/08 ,  H01L37/02 ,  B05D3/00 ,  C09D1/00 ,  C01B25/36

CPC classification number: C09D5/084 ,  B05D3/007 ,  C01B25/36 ,  C09D1/00 ,  C09D5/00 ,  H01L35/14 ,  H01L37/025 ,  Y02P20/129 ,  Y02P20/134

Abstract: A composite thermoelectric material includes: a thermoelectric material of an intermetallic compound series; and a film that is coated over the whole or a part of the surface of the thermoelectric material and contains aluminum phosphate (AlPO4) as a main component. Such a composite thermoelectric material is obtained by: applying a coating liquid obtained by dispersing or dissolving aluminum phosphate (AlPO4) into a solvent over the surface of a thermoelectric material; drying the coating liquid and obtaining a precursor film; and firing the thermoelectric material over which the precursor film is formed.

公开(公告)号：US07569976B2

公开(公告)日：2009-08-04

申请号：US11880168

申请日：2007-07-20

Applicant: Noboru Tamura ,  Nakaba Ichikawa ,  Takeshi Takabatake ,  Kaname Yasuda

Inventor： Noboru Tamura ,  Nakaba Ichikawa ,  Takeshi Takabatake ,  Kaname Yasuda

IPC: H01L41/08

CPC classification number: H03H9/02834 ,  H03H3/10 ,  H03H9/02574 ,  Y10T29/42

Abstract: A piezo-electric substrate is mainly comprised of a base material and a film formed on one main surface of the base material. In the base material, the main surface on which the film is formed is a roughed main surface. The piezo-electric substrate is obtained by forming the film comprised of a material with a coefficient of linear expansion smaller than a coefficient of linear expansion of the base material on the roughened main surface using a thermal spraying method.

Abstract translation: 压电基材主要由基材和形成在基材的一个主表面上的膜构成。 在基材中，形成有膜的主表面是粗糙的主表面。 通过使用热喷涂法将由包括粗糙化主表面上的基材的线膨胀系数的线性膨胀系数的材料构成的膜形成为压电基板。

公开(公告)号：US20080241522A1

公开(公告)日：2008-10-02

申请号：US12056370

申请日：2008-03-27

Applicant: Hiroaki MIZUNO ,  Satoshi TAWADA ,  Isao AOKI ,  Noriyuki YASUO ,  Tatsuo SUIDZU ,  Sho HASHIMOTO

Inventor： Hiroaki MIZUNO ,  Satoshi TAWADA ,  Isao AOKI ,  Noriyuki YASUO ,  Tatsuo SUIDZU ,  Sho HASHIMOTO

IPC: B32B15/00 ,  C22C1/05 ,  C23C4/06

CPC classification number: C23C4/06 ,  B22F1/0096 ,  B22F3/115 ,  C22C1/0433 ,  C22C1/051 ,  C22C1/1084 ,  Y10T428/12014 ,  Y10T428/12181 ,  Y10T428/12493 ,  Y10T428/12847 ,  Y10T428/26 ,  Y10T428/264 ,  Y10T428/2982 ,  Y10T428/31678

Abstract: A thermal spraying powder contains 30 to 50% by mass of chromium carbide with the remainder being an alloy containing chromium, aluminum, yttrium, and at least one of cobalt and nickel. The thermal spraying powder has an average particle size of 20 to 60 μm. The thermal spraying powder may contain 20% by mass or less of yttrium oxide in place of a part of the alloy. A thermal spray coating obtained by thermal spraying of the thermal spraying powder, particularly, a thermal spray coating obtained by high-velocity flame spraying of the thermal spraying powder is suitable for the purpose of a hearth roll.

Abstract translation: 热喷涂粉末含有30〜50质量％的碳化铬，余量为含有铬，铝，钇，钴和镍中的至少一种的合金。 热喷涂粉末的平均粒径为20〜60μm。 热喷涂粉末可以含有20质量％以下的氧化钇代替合金的一部分。 通过热喷涂粉末，特别是通过热喷涂粉末的高速火焰喷涂获得的热喷涂得到的热喷涂，适用于炉底辊的目的。

公开(公告)号：US07364798B2

公开(公告)日：2008-04-29

申请号：US11072448

申请日：2005-03-07

Applicant: Yoshio Harada ,  Junichi Takeuchi ,  Nobuyuki Nagayama ,  Kouji Mitsuhashi

Inventor： Yoshio Harada ,  Junichi Takeuchi ,  Nobuyuki Nagayama ,  Kouji Mitsuhashi

IPC: H01L21/00 ,  B32B3/10

CPC classification number: H01J37/32477 ,  B01J19/02 ,  B01J2219/0218 ,  B01J2219/0236 ,  B01J2219/024 ,  B01J2219/0263 ,  B01J2219/0286 ,  B01J2219/0894 ,  C09D1/00 ,  C23C4/00 ,  C23C4/02 ,  C23C4/11 ,  Y10T428/12458 ,  Y10T428/12479 ,  Y10T428/12549 ,  Y10T428/12618 ,  Y10T428/24999

Abstract: It is to propose an internal member for a plasma treating vessel having excellent resistances to chemical corrosion and plasma erosion under an environment containing a halogen gas and an advantageous method of producing the same, which is a member formed by covering a surface of a substrate with a multilayer composite layer consisting of a metal coating formed as an undercoat, Al2O3 film formed on the undercoat as a middle layer and Y2O3 sprayed coating formed on the middle layer as a top coat.