公开(公告)号：US20220384244A1

公开(公告)日：2022-12-01

申请号：US17815975

申请日：2022-07-29

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Pang-Sheng Chang ,  Chao-Hsun Wang ,  Kuo-Yi Chao ,  Fu-Kai Yang ,  Mei-Yun Wang ,  Li-Chieh Wu ,  Chun-Wei Hsu

IPC: H01L21/768 ,  H01L23/522 ,  H01L23/532

Abstract: A method includes forming a first conductive feature over a semiconductor substrate, forming an ILD layer over the first conductive feature, patterning the ILD layer to form a trench, and forming a conductive layer over the patterned ILD layer to fill the trench. The method further includes polishing the conductive layer to form a via contact configured to interconnect the first conductive feature with a second conductive feature, where polishing the conductive layer exposes a top surface of the ILD layer, polishing the exposed top surface of the ILD layer, such that a top portion of the via contact protrudes from the exposed top surface of the ILD layer, and forming the second conductive feature over the via contact, such that the top portion of the via contact extends into the second conductive feature.

公开(公告)号：US20220336592A1

公开(公告)日：2022-10-20

申请号：US17854817

申请日：2022-06-30

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Ting Fang ,  Chung-Hao Cai ,  Jui-Ping Lin ,  Chia-Hsien Yao ,  Chen-Ming Lee ,  Fu-Kai Yang ,  Mei-Yun Wang

IPC: H01L29/40 ,  H01L21/311 ,  H01L21/321 ,  H01L29/06 ,  H01L29/417 ,  H01L29/78

Abstract: A method according to the present disclosure includes receiving a workpiece that includes a gate structure, a first gate spacer feature, a second gate spacer feature, a gate-top dielectric feature over the gate structure, the first gate spacer feature and the second gate spacer feature, a first source/drain feature over a first source/drain region, a second source/drain feature over a second source/drain region, a first dielectric layer over the first source/drain feature, and a second dielectric layer over the second source/drain feature. The method further includes replacing a top portion of the first dielectric layer with a first hard mask layer, forming a second hard mask layer over the first hard mask layer while the second dielectric layer is exposed, etching the second dielectric layer to form a source/drain contact opening and to expose the second source/drain feature, and forming a source/drain contact over the second source/drain feature.

公开(公告)号：US20220301940A1

公开(公告)日：2022-09-22

申请号：US17838645

申请日：2022-06-13

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Yun Lee ,  Chung-Ting Ko ,  Chen-Ming Lee ,  Mei-Yun Wang ,  Fu-Kai Yang

IPC: H01L21/8234 ,  H01L27/088 ,  H01L21/768 ,  H01L23/532 ,  H01L21/285 ,  H01L29/66 ,  H01L23/485

Abstract: A method for semiconductor fabrication includes providing a device structure having an isolation structure, a fin adjacent the isolation structure, gate structures over the fin and the isolation structure, one or more dielectric layers over the isolation structure and the fin and between the gate structures, a first contact hole over the fin, and a second contact hole over the isolation structure. The method further includes depositing a protection layer and treating it with a plasma so that the protection layer in the first contact hole and the protection layer in the second contact hole have different etch selectivity in an etching process; and etching the protection layer to etch through the protection layer on the bottom surface of the first contact hole without etching through the protection layer on the bottom surface of the second contact hole.

公开(公告)号：US20220028786A1

公开(公告)日：2022-01-27

申请号：US16935368

申请日：2020-07-22

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Po-Yu Huang ,  Jason Yao ,  Fu-Kai Yang ,  Mei-Yun Wang

IPC: H01L23/528 ,  H01L29/78 ,  H01L29/66 ,  H01L27/088 ,  H01L21/8234 ,  H01L29/08

Abstract: Semiconductor device and the manufacturing method thereof are disclosed. An exemplary semiconductor device comprises a dielectric layer formed over a power rail; a bottom semiconductor layer formed over the dielectric layer; a backside spacer formed along a sidewall of the bottom semiconductor layer; a conductive feature contacting a sidewall of the dielectric layer and a sidewall of the backside spacer; channel semiconductor layers over the bottom semiconductor layer, wherein the channel semiconductor layers are stacked up and separated from each other; a metal gate structure wrapping each of the channel semiconductor layers; and an epitaxial source/drain (S/D) feature contacting a sidewall of each of the channel semiconductor layers, wherein the epitaxial S/D feature contacts the conductive feature, and the conductive feature contacts the power rail.

公开(公告)号：US11217492B2

公开(公告)日：2022-01-04

申请号：US16688138

申请日：2019-11-19

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Shao-Ming Koh ,  Chen-Ming Lee ,  I-Wen Wu ,  Fu-Kai Yang ,  Jia-Heng Wang ,  Mei-Yun Wang

IPC: H01L21/8238 ,  H01L29/78 ,  H01L27/06 ,  H01L21/02 ,  H01L21/324 ,  H01L21/768 ,  H01L23/535 ,  H01L27/092 ,  H01L29/08 ,  H01L29/16 ,  H01L29/161 ,  H01L29/167 ,  H01L29/45 ,  H01L29/165 ,  H01L29/66 ,  H01L21/306 ,  H01L21/3065

Abstract: A method includes providing a structure that includes a substrate, a first gate structure and a second gate structure over the substrate, and a first source/drain (S/D) feature and a second S/D feature over the substrate. The first S/D feature is adjacent to the first gate structure, the second S/D feature is adjacent to the second gate structure, the first S/D feature is configured for an n-type transistor, and the second S/D feature is configured for a p-type transistor. The method further includes introducing a p-type dopant into both the first and the second S/D features. After the introducing of the p-type dopant, the method further includes performing an etching process to the first and the second S/D features, wherein the etching process etches the first S/D feature faster than it etches the second S/D feature.

公开(公告)号：US20210366786A1

公开(公告)日：2021-11-25

申请号：US16881979

申请日：2020-05-22

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chun-Han Chen ,  Chen-Ming Lee ,  Fu-Kai Yang ,  Mei-Yun Wang

IPC: H01L21/8238 ,  H01L29/08 ,  H01L29/165 ,  H01L29/267 ,  H01L29/417 ,  H01L29/45 ,  H01L29/78 ,  H01L21/02 ,  H01L21/311 ,  H01L21/285 ,  H01L29/66 ,  H01L27/092

Abstract: In an embodiment, a device includes: a semiconductor substrate; a first fin extending from the semiconductor substrate; a second fin extending from the semiconductor substrate; an epitaxial source/drain region including: a main layer in the first fin and the second fin, the main layer including a first semiconductor material, the main layer having a upper faceted surface and a lower faceted surface, the upper faceted surface and the lower faceted surface each being raised from respective surfaces of the first fin and the second fin; and a semiconductor contact etch stop layer (CESL) contacting the upper faceted surface and the lower faceted surface of the main layer, the semiconductor CESL including a second semiconductor material, the second semiconductor material being different from the first semiconductor material.

公开(公告)号：US20210257248A1

公开(公告)日：2021-08-19

申请号：US16944876

申请日：2020-07-31

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Pang-Sheng Chang ,  Chao-Hsun Wang ,  Kuo-YI Chao ,  Fu-Kai Yang ,  Mei-Yun Wang ,  Li-Chieh Wu ,  Chun-Wei Hsu

IPC: H01L21/768 ,  H01L23/532 ,  H01L23/522

Abstract: A method includes forming a first conductive feature over a semiconductor substrate, forming an ILD layer over the first conductive feature, patterning the ILD layer to form a trench, and forming a conductive layer over the patterned ILD layer to fill the trench. The method further includes polishing the conductive layer to form a via contact configured to interconnect the first conductive feature with a second conductive feature, where polishing the conductive layer exposes a top surface of the ILD layer, polishing the exposed top surface of the ILD layer, such that a top portion of the via contact protrudes from the exposed top surface of the ILD layer, and forming the second conductive feature over the via contact, such that the top portion of the via contact extends into the second conductive feature.

公开(公告)号：US20210183696A1

公开(公告)日：2021-06-17

申请号：US17169989

申请日：2021-02-08

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chun-Han Chen ,  I-Wen Wu ,  Chen-Ming Lee ,  Fu-Kai Yang ,  Mei-Yun Wang ,  Chung-Ting Ko ,  Jr-Hung Li ,  Chi On Chui

IPC: H01L21/768 ,  H01L29/66 ,  H01L21/02 ,  H01L29/78 ,  H01L29/40 ,  H01L29/417

Abstract: In an embodiment, a method includes: forming a differential contact etch stop layer (CESL) having a first portion over a source/drain region and a second portion along a gate stack, the source/drain region being in a substrate, the gate stack being over the substrate proximate the source/drain region, a first thickness of the first portion being greater than a second thickness of the second portion; depositing a first interlayer dielectric (ILD) over the differential CESL; forming a source/drain contact opening in the first ILD; forming a contact spacer along sidewalls of the source/drain contact opening; after forming the contact spacer, extending the source/drain contact opening through the differential CESL; and forming a first source/drain contact in the extended source/drain contact opening, the first source/drain contact physically and electrically coupling the source/drain region, the contact spacer physically separating the first source/drain contact from the first ILD.

公开(公告)号：US20210143069A1

公开(公告)日：2021-05-13

申请号：US17122535

申请日：2020-12-15

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Cheng-Yu Yang ,  Yen-Ting Chen ,  Wei-Yang Lee ,  Fu-Kai Yang ,  Yen-Ming Chen

IPC: H01L21/8238 ,  H01L29/66 ,  H01L21/033 ,  H01L21/8234 ,  H01L29/78 ,  H01L27/088 ,  H01L29/06

Abstract: Semiconductor device and the manufacturing method thereof are disclosed herein. An exemplary semiconductor device comprises a substrate, at least two gate structures disposed over the substrate, each of the at least two gate structures including a gate electrode and a spacer disposed along sidewalls of the gate electrode, wherein the spacer includes a refill portion and a bottom portion, the refill portion of the spacer has a funnel shape such that a top surface of the refill portion of the spacer is larger than a bottom surface of the refill portion of the spacer, and a source/drain contact disposed over the substrate and between the spacers of the at least two gate structures.

公开(公告)号：US10943983B2

公开(公告)日：2021-03-09

申请号：US16280433

申请日：2019-02-20

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chen-Hung Tsai ,  Chen-Ming Lee ,  Fu-Kai Yang ,  Mei-Yun Wang

IPC: H01L29/417 ,  H01L21/3205 ,  H01L21/768 ,  H01L29/40 ,  H01L21/3105

Abstract: Examples of an integrated circuit with an interconnect structure and a method for forming the integrated circuit are provided herein. In some examples, the method includes receiving a workpiece that includes an inter-level dielectric layer. A first contact that includes a fill material is formed that extends through the inter-level dielectric layer. The inter-level dielectric layer is recessed such that the fill material extends above a top surface of the inter-level dielectric layer. An etch-stop layer is formed on the inter-level dielectric layer such that the fill material of the first contact extends into the etch-stop layer. A second contact is formed extending through the etch-stop layer to couple to the first contact. In some such examples, the second contact physically contacts a top surface and a side surface of the first contact.