Abstract:
An apparatus and method for coating a substrate using one or more liquid raw materials, includes: at least one atomizer for atomizing the one or more liquid raw materials into droplets, charging means for electrically charging the droplets during or after the atomization and a deposition chamber in which the droplets are deposited on the substrate, the deposition chamber being provided with one or more electric fields for guiding the electrically charged droplets on the substrate. According to the invention there is a charging chamber arranged upstream of the deposition chamber and provided with charging means for electrically charging the droplets.
Abstract:
A coating apparatus produces a spray of charged droplets and controls the spray angle of travel of the spray toward the object to be coated. Electrically charging droplets minimizes the amount of coating material required to uniformly coat a surface as compared to conventional web coating techniques such as blade coating. An inductive ring guides the spray charged droplets as they exit the nozzle of a spray device. The electrostatic repulsion between the charged droplets insures that a uniform coating of liquid formulation can be applied to a web surface.
Abstract:
Methods and apparatus for depositing polymer films are provided herein. In some embodiments a method for depositing a dielectric film may include flowing a liquid polymer precursor material through an orifice spaced apart from a substrate upon which the liquid polymer precursor material is to be deposited; providing a potential difference between the orifice and the substrate to attract the liquid polymer towards the substrate and form a deposited material on the substrate; and curing the deposited material to form a dielectric film on the substrate.
Abstract:
An electrospinning apparatus may include a first spinneret and a second spinneret, each including a reservoir and an orifice. The first and second spinnerets may have first and second electrical charges, respectively. The first spinneret orifice may be located substantially opposite the second spinneret orifice. The first and second spinnerets may be used to prepare a medical device defining a lumen with a proximal end, a distal end, a luminal surface and an abluminal surface. The first spinneret orifice distal end may be configured to be located outside of the medical device lumen and between about 0.1 inches and about 6.0 inches from the medical device abluminal surface. The second spinneret orifice distal end may be configured to be located in the medical device lumen and between about 0.1 inches and about 6.0 inches from the medical device luminal surface.
Abstract:
An electrostatically atomizing device comprises an emitter electrode, an opposed electrode, cooling means for condensing water on the emitter electrode, and a high voltage source; and high voltage is applied to the condensed water so that minute water particles are discharged from a discharge end at a tip of the emitter electrode. The device comprises a controller for causing the charged minute water particles to be discharged stably. The controller has an initial control mode and a normal control mode. In the initial mode, the cooling means is controlled so as to cool the emitter electrode at a predetermined cooling rate. Once discharge current reaches into a predetermined target discharge current range, the cooling means is controlled by feedback control, on the basis of the value of the discharge current, in such a manner that the discharge current is kept within the target discharge current range.
Abstract:
An efficient electrostatic spray installation that can spray a wide range of conductive materials effectively while creating very small droplets with conductivities in from about 7000 pico Siemens and greater. A compact system in which one, two or more parallel sprays can be obtained at close proximity in the order of 30 to 40 mm of each other in a compact package.
Abstract:
In an immobilization process of electrostatically spraying a nanomaterial dispersion liquid 13 from an electrostatic spray nozzle 20 and immobilizing a nanomaterial on a sample 10, a voltage is applied between the dispersion liquid 13 and the sample 10 to electrostatically spray the dispersion liquid 13 onto the sample 10 from a spray outlet 22 of the nozzle 20 under a condition where one or zero particles of the nanomaterial 18 are contained in each individual droplet 16 sprayed and electrostatically deposit the nanomaterial 18 onto a surface of the sample 10 after drying a solvent 17, contained in each individual droplet 16, in an atmosphere to immobilize the nanomaterial 18 on the sample 10. Aggregation of the nanomaterial in each droplet is thereby prevented and the nanomaterial can be immobilized favorably on the sample.
Abstract:
The method according to the invention for electrostatic coating of an electrically conducting workpiece with coating powder includes the following steps. The workpiece is earthed. Then an electrode has a negatives potential applied to it compared to that of the workpiece and a counter-electrode has a positive potential applied to it compared to that of the workpiece. The potential in the area of the workpiece in which the workpiece is to be coated is set to zero, by means of a control unit. Afterwards the workpiece is sprayed with coating powder in the area to be coated using a powder spray gun.
Abstract:
A method and apparatus are presented for electrostatic deposition of dry powder to a tablet, capsule, or a specific area of any of a wide range of pharmaceutical substrates. The apparatus includes: a magnetic brush having a rotatable multi-pole magnetic core and a stationary outer shell; a developer supply for supplying a magnetic developer powder, consisting of a magnetic carrier particles and pharmaceutical dry powder particles, to the magnetic brush; a print head on the outer shell; a tablet or other pharmaceutical substrate arranged in spaced relation to the print head to define a pharmaceutical powder transfer region through which the substrate can be moved. The print head includes an array of microchannels for forming a plurality of parallel lines of developer in the channels, a corresponding plurality of transfer electrodes located in the microchannels for selectively transferring pharmaceutical powder from the lines to a substrate, driver circuitry for generating and applying transfer signals to the transfer electrodes, a power supply connection for applying power to the drive circuitry, a print signal input connection for applying print signals to the print head, and a logic and control circuit for applying the print signals to the drive circuitry.In one embodiment the width of an individual microchannel print head and the rotating multipole magnetic core is approximately the same dimension as the tablet or substrate to which pharmaceutical powder is to be deposited. In a further embodiment individual microchannel print heads can be arranged along the length of the shell to simultaneously deposit pharmaceutical powder to an array of tablets. In still a further embodiment the microchannel print head is shaped to conform to the tablet or capsule geometry to enhance deposition in three dimensions.In another embodiment the microchannel print head is formed on a silicon substrate onto which are also formed a multiplicity of individual drive circuits connected through separate conductive paths to individual transfer electrodes. In a further embodiment all the microelectronic circuitry necessary for the operation of the integrated microchannel print head is formed on the silicon substrate.
Abstract:
A method for electrostatic spray-coating a medical device having a tubular wall, such as a stent, having an inner surface, an outer surface and openings therein. The tubular wall is grounded or electrically charged, and an electrically charged conductive core wire is located axially through the center of the stent. An electrical potential is applied to the conductive core wire to impart an electrical charge to the conductive core wire. The tubular wall is exposed to an electrically charged coating formulation, and the electrically charged coating formulation is deposited onto a portion of the tubular wall to form a coating. The electrical potentials of the conductive core wire and tubular wall can be repeatedly alternated.