公开(公告)号：US20150024573A1

公开(公告)日：2015-01-22

申请号：US13944200

申请日：2013-07-17

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Ajey P. Jacob ,  Murat K. Akarvardar ,  Jody Fronheiser ,  Witold P. Maszara

IPC: H01L21/762

CPC classification number: H01L21/32055 ,  H01L21/3105 ,  H01L21/76224 ,  H01L27/1203 ,  H01L29/66628 ,  H01L29/66765 ,  H01L29/7848 ,  H01L29/785 ,  H01L29/7851

Abstract: Various methods are disclosed herein for forming alternative fin materials that are in a stable or metastable condition. In one case, a stable replacement fin is grown to a height that is greater than an unconfined stable critical thickness of the replacement fin material and it has a defect density of 104 defects/cm2 or less throughout its entire height. In another case, a metastable replacement fin is grown to a height that is greater than an unconfined metastable critical thickness of the replacement fin material and it has a defect density of 105 defects/cm2 or less throughout at least 90% of its entire height.

Abstract translation: 本文公开了用于形成处于稳定或亚稳态的替代翅片材料的各种方法。 在一种情况下，稳定的替换翅片生长到比替换翅片材料的无约束的稳定的临界厚度大的高度，并且其整个高度的缺陷密度为104个缺陷/ cm2或更小。 在另一种情况下，亚稳替代鳍生长到高于替代翅片材料的无约束亚稳临界厚度的高度，并且在其整个高度的至少90％中具有105缺陷/ cm2或更小的缺陷密度。

公开(公告)号：US09349840B2

公开(公告)日：2016-05-24

申请号：US14883049

申请日：2015-10-14

Applicant: GLOBALFOUNDRIES Inc. ,  International Business Machines Corporation

Inventor： Xiuyu Cai ,  Ruilong Xie ,  Ajey P. Jacob ,  Witold P. Maszara ,  Kangguo Cheng ,  Ali Khakifirooz

IPC: H01L21/336 ,  H01L29/66 ,  H01L29/78 ,  H01L21/762 ,  H01L21/02 ,  H01L29/165

CPC classification number: H01L29/66795 ,  H01L21/02381 ,  H01L21/02532 ,  H01L21/76224 ,  H01L29/0669 ,  H01L29/0673 ,  H01L29/165 ,  H01L29/66545 ,  H01L29/6681 ,  H01L29/7849 ,  H01L29/785

Abstract: An illustrative method includes forming a FinFET device above structure comprising a semiconductor substrate, a first epi semiconductor material and a second epi semiconductor material that includes forming an initial fin structure that comprises portions of the semiconductor substrate, the first epi material and the second epi material, recessing a layer of insulating material such that a portion, but not all, of the second epi material portion of the initial fin structure is exposed so as to define a final fin structure, forming a gate structure above and around the final fin structure, removing the first epi material of the initial fin structure and thereby define an under-fin cavity under the final fin structure and substantially filling the under-fin cavity with a stressed material.

Abstract translation: 一种说明性的方法包括在包括半导体衬底，第一外延半导体材料和第二外延半导体材料的结构之上形成FinFET器件，其包括形成包括半导体衬底，第一外延材料和第二外延材料的部分的初始鳍结构 使一层绝缘材料凹陷，使得初始翅片结构的第二外延材料部分的一部分（但不是全部）暴露以便限定最终的翅片结构，在最后的翅片结构的上方和周围形成栅极结构， 去除初始翅片结构的第一外延材料，从而在最终翅片结构下限定底鳍腔，并用应力材料基本上填充底鳍腔。

公开(公告)号：US20150255542A1

公开(公告)日：2015-09-10

申请号：US14200737

申请日：2014-03-07

Applicant: International Business Machines Corporation ,  GLOBALFOUNDRIES Inc.

Inventor： Xiuyu Cai ,  Ruilong Xie ,  Kangguo Cheng ,  Ali Khakifirooz ,  Ajey P. Jacob ,  Witold P. Maszara

IPC: H01L29/10 ,  H01L29/78 ,  H01L29/66

CPC classification number: H01L29/1054 ,  H01L29/0673 ,  H01L29/161 ,  H01L29/66545 ,  H01L29/66795 ,  H01L29/775 ,  H01L29/7843 ,  H01L29/7849 ,  H01L29/785

Abstract: One method disclosed includes, among other things, covering the top surface and a portion of the sidewalls of an initial fin structure with etch stop material, forming a sacrificial gate structure around the initial fin structure, forming a sidewall spacer adjacent the sacrificial gate structure, removing the sacrificial gate structure, with the etch stop material in position, to thereby define a replacement gate cavity, performing at least one etching process through the replacement gate cavity to remove a portion of the semiconductor substrate material of the fin structure positioned under the replacement gate cavity that is not covered by the etch stop material so as to thereby define a final fin structure and a channel cavity positioned below the final fin structure and substantially filling the channel cavity with a stressed material.

Abstract translation: 所公开的一种方法包括用蚀刻停止材料覆盖初始翅片结构的顶表面和侧壁的一部分，围绕初始翅片结构形成牺牲栅极结构，形成邻近牺牲栅极结构的侧壁间隔物， 去除牺牲栅极结构，其中蚀刻停止材料就位，从而限定替换栅极腔，通过替代栅极腔执行至少一个蚀刻工艺，以移除位于替换下方的鳍结构的半导体衬底材料的一部分 门腔不被蚀刻停止材料覆盖，从而限定最终的翅片结构和位于最终翅片结构下方的通道腔，并且用应力材料基本上填充通道腔。

公开(公告)号：US09508853B2

公开(公告)日：2016-11-29

申请号：US15073936

申请日：2016-03-18

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Ajey Poovannummoottil Jacob ,  Witold P. Maszara ,  Jody A. Fronheiser

IPC: H01L29/66 ,  H01L29/78 ,  H01L21/3213 ,  H01L21/02 ,  H01L29/161 ,  H01L29/201 ,  H01L21/306 ,  H01L29/10 ,  H01L29/51

CPC classification number: H01L29/7851 ,  H01L21/02381 ,  H01L21/02532 ,  H01L21/02546 ,  H01L21/02549 ,  H01L21/30604 ,  H01L21/32133 ,  H01L29/1054 ,  H01L29/161 ,  H01L29/201 ,  H01L29/51 ,  H01L29/66522 ,  H01L29/66545 ,  H01L29/66553 ,  H01L29/6656 ,  H01L29/66795 ,  H01L29/6681 ,  H01L29/7848 ,  H01L29/785

Abstract: One method of forming epi semiconductor cladding materials in the channel region of a semiconductor device is disclosed which includes forming a sacrificial gate structure around a portion of an initial fin, forming a sidewall spacer adjacent opposite sides of the sacrificial gate structure and removing the sacrificial gate structure so as to thereby define a replacement gate cavity, performing an etching process through the replacement gate cavity to remove portions of the initial fin so as to thereby define a reduced size fin and recesses under the sidewall spacers, forming at least one replacement epi semiconductor cladding material around the reduced size fin in the replacement gate cavity and in the recesses under the sidewall spacers, and forming a replacement gate structure within the replacement gate cavity around the at least one replacement epi semiconductor cladding material.

Abstract translation: 公开了在半导体器件的沟道区域中形成外延半导体包层材料的一种方法，其包括围绕初始鳍片的一部分形成牺牲栅极结构，在牺牲栅极结构的相对侧上形成侧壁间隔物，并去除牺牲栅极 结构，从而限定替换栅极腔，通过替代栅极腔执行蚀刻工艺以去除初始翅片的部分，从而限定在侧壁间隔物下方的减小尺寸的翅片和凹陷，形成至少一个替代外延半导体 在更换的浇口腔体和侧壁间隙的凹槽内围绕减小尺寸的翅片的覆层材料，以及在至少一个替代的外延半导体包层材料周围的置换栅极腔内形成替换栅极结构。

公开(公告)号：US20160293706A1

公开(公告)日：2016-10-06

申请号：US15186632

申请日：2016-06-20

Applicant: GLOBALFOUNDRIES Inc. ,  International Business Machines Corporation

Inventor： Xiuyu Cai ,  Ruilong Xie ,  Kangguo Cheng ,  Ali Khakifirooz ,  Ajey P. Jacob ,  Witold P. Maszara

IPC: H01L29/10 ,  H01L29/66 ,  H01L29/161 ,  H01L29/78

CPC classification number: H01L29/1054 ,  H01L29/0673 ,  H01L29/161 ,  H01L29/66545 ,  H01L29/66795 ,  H01L29/775 ,  H01L29/7843 ,  H01L29/7849 ,  H01L29/785

Abstract: A FinFET device includes a substrate, a gate structure positioned above the substrate, and sidewall spacers positioned adjacent to the gate structure. An epi semiconductor material is positioned in source and drain regions of the FinFET device and laterally outside of the sidewall spacers. A fin extends laterally under the gate structure and the sidewall spacers in a gate length direction of the FinFET device, wherein the end surfaces of the fin abut and engage the epi semiconductor material. A stressed material is positioned in a channel cavity located below the fin, above the substrate, and laterally between the epi semiconductor material, the stressed material having a top surface that abuts and engages a bottom surface of the fin, a bottom surface that abuts and engages the substrate, and end surfaces that abut and engage the epi semiconductor material.

Abstract translation: FinFET器件包括衬底，位于衬底上方的栅极结构以及邻近栅极结构定位的侧壁间隔物。 外延半导体材料位于FinFET器件的源极和漏极区域中，并且横向在侧壁间隔物的外侧。 翅片在FinFET器件的栅极长度方向上在栅极结构和侧壁间隔物之下横向延伸，其中鳍片的端面抵靠并接合外延半导体材料。 应力材料定位在位于翅片下方的衬底上方的通道腔中，并且横向地位于外延半导体材料之间，受压材料具有邻接并接合翅片的底表面的顶表面，邻接的底表面和 接合基板以及邻接和接合外延半导体材料的端面。

公开(公告)号：US09412822B2

公开(公告)日：2016-08-09

申请号：US14200737

申请日：2014-03-07

Applicant: GLOBALFOUNDRIES Inc. ,  International Business Machines Corporation

Inventor： Xiuyu Cai ,  Ruilong Xie ,  Kangguo Cheng ,  Ali Khakifirooz ,  Ajey P. Jacob ,  Witold P. Maszara

IPC: H01L29/10 ,  H01L29/66 ,  H01L29/78 ,  H01L29/775 ,  H01L29/06

CPC classification number: H01L29/1054 ,  H01L29/0673 ,  H01L29/161 ,  H01L29/66545 ,  H01L29/66795 ,  H01L29/775 ,  H01L29/7843 ,  H01L29/7849 ,  H01L29/785

Abstract: One method disclosed includes, among other things, covering the top surface and a portion of the sidewalls of an initial fin structure with etch stop material, forming a sacrificial gate structure around the initial fin structure, forming a sidewall spacer adjacent the sacrificial gate structure, removing the sacrificial gate structure, with the etch stop material in position, to thereby define a replacement gate cavity, performing at least one etching process through the replacement gate cavity to remove a portion of the semiconductor substrate material of the fin structure positioned under the replacement gate cavity that is not covered by the etch stop material so as to thereby define a final fin structure and a channel cavity positioned below the final fin structure and substantially filling the channel cavity with a stressed material.

Abstract translation: 所公开的一种方法包括用蚀刻停止材料覆盖初始翅片结构的顶表面和侧壁的一部分，围绕初始翅片结构形成牺牲栅极结构，形成邻近牺牲栅极结构的侧壁间隔物， 去除牺牲栅极结构，其中蚀刻停止材料就位，从而限定替换栅极腔，通过替代栅极腔执行至少一个蚀刻工艺，以移除位于替换下方的鳍结构的半导体衬底材料的一部分 门腔不被蚀刻停止材料覆盖，从而限定最终的翅片结构和位于最终翅片结构下方的通道腔，并且用应力材料基本上填充通道腔。

公开(公告)号：US09214553B2

公开(公告)日：2015-12-15

申请号：US14200952

申请日：2014-03-07

Applicant: GLOBALFOUNDRIES Inc. ,  International Business Machines Corporation

Inventor： Xiuyu Cai ,  Ruilong Xie ,  Ajey P. Jacob ,  Witold P. Maszara ,  Kangguo Cheng ,  Ali Khakifirooz

IPC: H01L21/336 ,  H01L29/78 ,  H01L29/66 ,  H01L29/06 ,  H01L21/762

CPC classification number: H01L29/66795 ,  H01L21/02381 ,  H01L21/02532 ,  H01L21/76224 ,  H01L29/0669 ,  H01L29/0673 ,  H01L29/165 ,  H01L29/66545 ,  H01L29/6681 ,  H01L29/7849 ,  H01L29/785

Abstract: One method disclosed includes, among other things, forming an initial fin structure comprised of portions of a substrate, a first epi semiconductor material and a second epi semiconductor material, forming a layer of insulating material so as to over-fill the trenches that define the fin, recessing a layer of insulating material such that a portion, but not all, of the second epi semiconductor portion of the final fin structure is exposed, forming a gate structure around the final fin structure, further recessing the layer of insulating material such that the first epi semiconductor material is exposed, removing the first epi semiconductor material to thereby define an under-fin cavity and substantially filling the under-fin cavity with a stressed material.

Abstract translation: 所公开的一种方法包括形成由衬底，第一外延半导体材料和第二外延半导体材料的部分组成的初始鳍结构，形成绝缘材料层，从而过度填充限定 翅片，使一层绝缘材料凹陷，使得最终翅片结构的第二外延半导体部分的一部分（但不是全部）暴露，围绕最终翅片结构形成栅极结构，进一步使绝缘材料层凹陷，使得 第一外延半导体材料被暴露，去除第一外延半导体材料，从而限定下鳍腔，并用受压材料基本上填充底鳍腔。