Abstract:
A technique to assess or analyze cap removal or opening torque or rotational position is provided. In at least one form, a high speed, on-line machine vision system measures or determines the rotational position of a cap on a bottle, measures or determines the rotational position of the finish or neck of the same bottle, and then optionally uses such positional information to predict the opening or removal torque that will be required for a consumer to remove the bottle cap from the bottle.
Abstract:
This invention relates to a method and apparatus for mass and/or volume measurements of manufactured articles. More particularly, this invention relates to a method and apparatus for mass and/or volume measurements that can be performed on-line in a part manufacturing process. On-line measurement of the mass or volume of material contained in a specific region of interest of the manufactured items is performed 100% on-line. Real-time process control information is based on real-time measurement of the mass or volume of material contained in a specific region of interest of a manufactured item. Automated quality control inspection for manufactured articles is based on real-time measurement of the mass or volume of material contained in a specific region of interest of manufactured items. A manufacturing closed-loop process is directly corrected to keep it within control limits based on real-time measurement of the mass or volume of material contained in a specific region of interest of manufactured items soon after these items are manufactured.
Abstract:
A system for direct injection of selected thermal-infrared (IR) wavelength radiation or energy into articles for a wide range of processing purposes is provided. These purposes may include heating, raising or maintaining the temperature of articles, or stimulating a target item in a range of different industrial, medical, consumer, or commercial circumstances. The system is especially applicable to operations that require or benefit from the ability to irradiate at specifically selected wavelengths or to pulse or inject the radiation. The system is particularly advantageous when functioning at higher speeds and in a non-contact environment with the target.
Abstract:
This invention relates to a method and apparatus for mass and/or volume measurements of manufactured articles. More particularly, this invention relates to a method and apparatus for mass and/or volume measurements that can be performed on-line in a part manufacturing process. On-line measurement of the mass or volume of material contained in a specific region of interest of the manufactured items is performed 100% on-line. Real-time process control information is based on real-time measurement of the mass or volume of material contained in a specific region of interest of a manufactured item. Automated quality control inspection for manufactured articles is based on real-time measurement of the mass or volume of material contained in a specific region of interest of manufactured items. A manufacturing closed-loop process is directly corrected to keep it within control limits based on real-time measurement of the mass or volume of material contained in a specific region of interest of manufactured items soon after these items are manufactured.
Abstract:
A substantially isotropic illumination source utilizes a generally spherical, translucent diffuser. The spherical diffuser has an inner wall and a diffusive outer wall. Light is communicated inwardly to the sphere along a first hemisphere. Light is diffused and homogenized by internal reflection within the sphere and communicated outwardly through a complimentary hemisphere. This light, upon being diffused by the external or outer wall is substantially isotropic. The isotropic light so generated is utilized for video inspection of translucent specimens with improved contrast to facilitate detection of flaws therein. Another aspect utilizes a specimen itself as the isotropic diffuser.
Abstract:
An engineered lighting system for high speed video inspection includes an array of light emitting diodes including light emitting diodes for use in time delay integration (TDI) inspection of web materials. The light emitting diodes of the array are selectively controllable to accomplish sequential illumination and carefully controllable imaging of a specified section of a continuously moving specimen or specimens. LEDs with different wavelength light output, or multi-wavelength light LEDs are utilized for rapid and reliable inspection of surfaces with varying color or contour or detect characteristics. The system also includes an array of optional backlighting elements to aid in illumination of semi-opaque specimens to accomplish inspection thereof.
Abstract:
The invention provides for a graphical user interface which provides for very simple and intuitive ways of changing single or multiple inspection parameters. The graphical display immediately shows what the monitoring or inspection result would have been if the effected change had been in place during the inspection of the last “N” parts. This retrospective graphical “look-back” invokes immediate re-inspection facilitating an estimation of what the future inspection or process monitoring results will be if future production looks similar to the recent past production. The re-inspection results are immediately shown with a combination of visualization for ease of understanding and settings optimization. The visualization also shows selected other associated data to each specific inspection for ease of tracking and optimizing production processes.
Abstract:
This application relates to an apparatus and method for providing patterned illumination fields for use within process control and article inspection applications. More specifically, it pertains to the use of patterned illuminators to enable visual surface inspection of polished objects such as ball bearings. The use of patterned illuminators properly disposed in relation to a polished part under inspection allows small surface imperfections such as scratches and pits to become visible against the normal surface background. The use of carefully engineered illuminators facilitates advantageous defect-site scattering from generally dark field sources. The patterned nature of the illuminators defined by this invention allows the complete surface of three-dimensional parts to be effectively highlighted using dark field illumination fields.
Abstract:
A filling apparatus and method including a carrier for transporting containers and having a plurality of valves, each of the valves being opened for an individual, specific period of time to control a flow of liquid into the respective containers, while the containers are transported by the carrier. An exit feed path transports the containers after the containers have been filled, and a sensor, such as a camera, detects a level of liquid in the respective containers, while the containers are on the exit feed path. The sensor produces a signal that is stored as data representing the level of liquid for the individual containers. The data is then tracked and used for valve optimization. A period of time that each individual valve is opened for subsequent fillings is adjusted based on the signal and the historical performance of each valve.
Abstract:
This application relates to an apparatus and method for automated inspection of formed metal containers. More specifically, it pertains to the use of machine vision systems to identify and correlate manufacturing defects occurring in formed food and beverage containers to specific manufacturing paths or sources of origin (e.g., body makers) used in the container forming process. The disclosed invention is enabled by the placement of a machine-readable code on specific portions of the can body during the forming process and the use of machine vision reading techniques.