Abstract:
A system for adjusting the gram load, static attitude roll and radius geometry of a suspension with a high degree of accuracy and repeatability includes a clamp, load-engaging member, actuator, laser and control system. The mounting region of the suspension to be adjusted is releasably received and clamped by a clamp. A load beam of the suspension is engaged and supported at adjust positions with respect to the clamp by the load beam-engaging member. The load beam-engaging member is driven and positioned by the actuator. IR light from the laser is directed to the spring region of the suspension by optical fibers. The control system includes a pre-adjust input terminal, memory and a controller. Information representative of a measured pre-adjust fly height gram load, static attitude roll and radius geometry values of the suspension are received at the pre-adjust input terminal. Adjust data representative of load beam adjust positions which will cause the suspension to have a desired post-adjust fly height gram load, static attitude roll and radius geometry values after the load beam is stressed relieved is stored in the memory. The controller is coupled to the pre-adjust input terminal, actuator, laser and memory, and controls the system by: 1) accessing the memory as a function of the measured pre-adjust fly height gram load, static attitude roll and radius geometry values to determine the load beam adjust position which will cause the suspension to have the desired fly height gram load, roll and radius geometry values after the load beam is stressed relieved, 2) actuating the actuator and causing the load beam-engaging member to position the load beam at the adjust position, 3) actuating the laser to stress relieve the spring region of the load beam while the load beam is positioned at the adjust position, and 4) actuating the actuator and causing the load beam-engaging member to release the load beam after the load beam is stress relieved.
Abstract:
An optimized bump and offset along the spring section of a load beam of a head-gimbal assembly ("HGA") in the loaded state redistributes the mass and stiffness distributions of the load beam from a truly flat state, so that the mode shape of the first torsional resonance mode is changed such that the coupling between a drive actuator head arm and the head slider is essentially eliminated. A fabrication method to produce the desired bump and offset, and a characterization method to ascertain that optimized bump and offset parameters have been achieved are also disclosed. By optimizing bump and offset, the slider remains independent from any load beam first torsional vibration even at resonance and/or sway mode resonant frequency of the HGA may be increased.
Abstract:
A device for measuring an angle in a workpiece piece which includes a base; a pair of feelers which are movable relative to the base and each of which has an active surface for contacting a respective portion of the workpiece piece during the measurement; a thrust mechanism for bringing the active surfaces of said feelers into contact with the respective portions of the workpiece piece being measured; and a sensor mechanism for detecting the positions of the feelers relative to the base.
Abstract:
A method and equipment for bending a work to the extent of a target bending angle, including a first process of bending to bend a work with a ram driven by a two-shaft system having a pair of right and left drive mechanisms to the extent of the quantity of motion for each shaft corresponding to the target bending angle, a measurement process to measure the bending angles at both ends of the work bent in the first process of bending, a correction process to correct the quantity of motion for each shaft according to each error between the target bending angle and the respective bending angles at both ends of the work measured in the measurement process, and a second process of bending to bend the work with the ram driven by the two-shaft system in which each shaft is actuated by each drive mechanism to the extent of the quantity of motion for each shaft corrected by the correction process, all of the above processes being performed in series.
Abstract:
Tube bending apparatus comprising a lower support carrying a mandrel having a bending groove providing a bend axis, and an upper support mounted on the lower support for rotation about the bend axis and carrying a forming member for urging a tube between the mandrel and forming member into the bending groove on rotation of the upper support relative to the lower support. The upper support is adapted to be rotated relative to the lower support through a drive shaft arrangement extending downwardly from the lower support and coupled with a drive unit having an output coupling coaxial with the drive shaft and transverse to the axis of the drive motor of the drive unit. A stand supports the bending apparatus and drive unit relative to an underlying support surface during operation of the bending apparatus. The lower support is provided with angularly spaced apart abutment surfaces corresponding to different bend angles for a tube to be bent, and the upper support member is provided with a stop member which is selectively adjustable to engage any one of the abutment surfaces to provide the corresponding bend angle as well as a selectable degree of overbend of the tube relative to the bend angle.
Abstract:
In a method for the bending of workpieces by swivel bending jaws, the bent-off part is to assume a predetermined bending angle with respect to the workpiece, for this purpose, in a first bending operation, at least one corresponding leg is to be bent off from the workpiece by means of the swivel bending jaws. Then, the swivel bending jaws are released from the leg and a springback of the leg or the actual bending angle is determined by direct measurements and compared with a set bending angle. Subsequently, an agreement is established between set bending angle and actual bending angle by a renewed bending operation, by a bending-over.
Abstract:
A computer-based control for a press brake of the type having a ram for bending a sheet metal workpiece to a desired bend angle. The control incorporates a teach mode which collects ram force and position data during the bending of one or more test workpieces and calculates from the force and position data parameters representative of the ram reversal position necessary to produce the desired bend angle. The control also incorporates a bend mode for bending a production workpiece to the desired bend angle wherein force and position data is collected during the bending of the production workpiece and is used in conjunction with the parameters calculated during the bending of the test workpieces during the teach mode to calculate the exact position of ram reversal necessary to produce the desired bend angle in the production workpiece. The control also incorporates correction of the position of ram reversal to account for ram overshoot during the bend mode.
Abstract:
An automatic lead sensing and fine-forming system is disclosed for preparing the leads of electronic components so that they are ready to be inserted by robots into holes on printed circuit boards. The positions of the lead tips and the positions of the holes are sensed and compared to determine if any leads need to be bent. These leads are then bent and the force on the leads and their displacement are sensed and recorded during the process. The data recorded is then used for subsequent bendings, where necessary, for bending the leads to the target locations so that all the leads fit simultaneously into the holes. To simplify image processing, the lead tips are illuminated by light originating from substantially isotropic directions from locations substantially coplanar with the region of the lead tips. A telecentric lens system is used in the optical sensing of the position of the lead tips so that measurement of the distances between leads is unaffected by variations in the separation between the lead tips and the sensing device.
Abstract:
An apparatus and a method for bending a workpiece to a predetermined angle in a brake press and automatically compensating for springback of the workpiece which has a sensing device, biased relative the workpiece, for detecting a neutral position of the workpiece corresponding to the cessation of springback motion and generating a signal in response thereto, and a device, responsive to the signal, for measuring the linear distance of springback, and for calculating an amount of overbend required to compensate for springback based on said measured linear distance of springback and the physical geometry of the workpiece. Preferably, the sensing devcie having a linear variable differential transformer having a core rod biased toward the workpiece and in opposition to the punch member of the brakepress.
Abstract:
A method for making a metal stamping die suitable for use in forming sheet metal reflectors for photographic use. The structure of the metal stamping die is made in the manner of the method to compensate for spring-back characteristics of a material used to form a reflector by first constructing a test die which has a predetermined shape related to the desired reflector shape. A comparison is then made between a test workpiece made with the test die and the desired reflector shape to determine the die shape that produces a corresponding portion of the reflector shape. Finally, another die is constructed by shaping it in accordance with the comparison to obtain a final die shape that will acceptably produce the desired reflector shape.