公开(公告)号：US20050053759A1

公开(公告)日：2005-03-10

申请号：US10911855

申请日：2004-08-05

Applicant: Moshe Rock ,  Douglas Lumb ,  Charles Haryslak ,  Gadalia Vainer

Inventor： Moshe Rock ,  Douglas Lumb ,  Charles Haryslak ,  Gadalia Vainer

IPC: A41D31/00 ,  D04B1/02 ,  D04B21/02 ,  D06M17/10 ,  D06M23/04 ,  D06M23/16 ,  D06M23/18 ,  B32B27/04 ,  B32B3/02 ,  D04B9/00 ,  B32B27/12 ,  D04H11/00

CPC classification number: D06M17/10 ,  A41D31/00 ,  A41D31/102 ,  A41D31/14 ,  A41D2500/10 ,  A41D2500/20 ,  D04B1/02 ,  D04B21/02 ,  D06M23/04 ,  D06M23/16 ,  D06M23/18 ,  D06N7/0092 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2203/041 ,  D06N2203/066 ,  D06N2203/068 ,  D06N2205/023 ,  D06N2209/121 ,  D06N2209/123 ,  D06N2209/128 ,  D06N2211/10 ,  Y10T428/2395 ,  Y10T428/23986 ,  Y10T428/24802 ,  Y10T428/2481 ,  Y10T428/24818 ,  Y10T442/30 ,  Y10T442/3976 ,  Y10T442/40

Abstract: A fabric article of knitted or woven construction with multi-filament, interlaced yarns has a pile or raised or fleece region on its inner surface and a discontinuous coating of binder material on its outer surface. The binder material provides improved durability against pilling and fraying without substantial adverse effect on characteristics of the base fabric. A method of forming the fabric article is also described.

Abstract translation: 具有多丝，交织纱线的针织或编织结构的织物制品在其内表面上具有绒头或凸起或绒毛区域，并且在其外表面上具有粘结剂材料的不连续涂层。 粘合剂材料提供改善的起球和磨损耐久性，而对基底织物的特性没有实质的不利影响。 还描述了形成织物制品的方法。

公开(公告)号：US20050037174A1

公开(公告)日：2005-02-17

申请号：US10950229

申请日：2004-09-24

Applicant: Amy Streeton ,  William Burke

Inventor： Amy Streeton ,  William Burke

IPC: A47L23/26 ,  B29D11/00 ,  B29D99/00 ,  B32B25/10 ,  B32B37/20 ,  B32B37/22 ,  D06N7/00 ,  B32B3/14

CPC classification number: B29D11/00278 ,  A47L23/266 ,  B29D99/0057 ,  B29L2031/3017 ,  B32B25/10 ,  B32B37/203 ,  B32B37/223 ,  B32B2038/0076 ,  B32B2305/77 ,  B32B2319/00 ,  B32B2471/04 ,  D06N7/0086 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2201/042 ,  D06N2203/02 ,  D06N2203/047 ,  D06N2205/20 ,  D06N2211/066 ,  Y10T428/23986

Abstract: The present disclosure relates to a continuous process for making floor mats having a textile upper surface and a rubber or rubber-like backing. In the one embodiment of the present process, a continuous roll of unvulcanized rubber is joined to a continuous roll of textile material during vulcanization. In an alternate embodiment, textile panels are positioned onto a continuous roll of unvulcanized rubber, later being joined during vulcanization. After vulcanization of either a textile roll or textile panels to a rubber backing, the resultant mat composite is cut into individual mat units.

Abstract translation: 本公开涉及一种用于制造具有织物上表面和橡胶或橡胶状背衬的地垫的连续方法。 在本方法的一个实施方案中，在硫化期间将连续的未硫化橡胶卷连接到纺织材料的连续卷。 在替代实施例中，织物板被定位在连续的未硫化橡胶卷上，随后在硫化期间接合。 将纺织卷或织物板硫化成橡胶背衬后，将所得的垫复合材料切成单独的垫单元。

公开(公告)号：US06794009B1

公开(公告)日：2004-09-21

申请号：US09639307

申请日：2000-08-16

Applicant: Edouard A. Brodeur, Jr. ,  Joseph W. Wilson

Inventor： Edouard A. Brodeur, Jr. ,  Joseph W. Wilson

IPC: B32B3300

CPC classification number: B32B5/12 ,  A47G27/0475 ,  B32B5/18 ,  B32B37/0015 ,  B32B37/12 ,  B32B2305/022 ,  B32B2305/08 ,  B32B2471/02 ,  D06N7/0081 ,  D06N7/0086 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2201/045 ,  D06N2201/082 ,  D06N2203/048 ,  D06N2205/06 ,  D06N2205/20 ,  Y10T428/23979 ,  Y10T428/23993

Abstract: A carpet in tile or roll form is produced using an open mesh reinforced foam layer with foam nodules. The carpet is produced having a primary backing through which carpet fiber bundles are tufted and a precoat layer which locks the tufts in place to prevent easy extraction of the fibers so that a tufted face and a relatively smooth back face are provided. The foam layer with foam nodules is brought into intimate contact with the relatively smooth back face, and is substantially permanently adhered to it producing a carpet tile or roll that is substantially prevented from curling or doming (or they are significantly reduced) and may be installed without adhesive if desired. Adhering may be practiced by using a non-fused adhesive formulation which is subsequently fused at a low temperature (about 310° F. or less), or by forcing the foam layer with foam nodules into contact with the carpet back while the hot melt backing is still in a fluid form, or by use of a thermoplastic layer between the carpet and foam sheet.

公开(公告)号：US20040079468A1

公开(公告)日：2004-04-29

申请号：US10658084

申请日：2003-09-09

Inventor： Raymond Joseph Reisdorf ,  Loic Pierre Rolland

IPC: B32B031/00

CPC classification number: B32B27/12 ,  B32B37/08 ,  B32B37/10 ,  B32B37/1027 ,  B32B37/1036 ,  B32B37/12 ,  B32B37/1207 ,  B32B37/153 ,  B32B37/20 ,  B32B2305/18 ,  B32B2307/7248 ,  B32B2471/00 ,  B32B2471/02 ,  D06N7/0076 ,  D06N7/0081 ,  D06N2201/0263 ,  D06N2201/06 ,  D06N2203/042 ,  D06N2203/061 ,  D06N2213/065

Abstract: A process for preparation of a tufted polyamide-type fiber carpet is provided. A primary backing tufted with yarn comprised of at least 85% by weight of fibers selected from the group nylon fibers, wool fibers, and blends thereof is provided. A molten polymer adhesive is provided on the back side of the tufted primary backing, the polymer adhesive consisting of at least 85% by weight of one or more ethylene copolymers each comprised of 50 to 95 weight % of ethylene, and 5-50 weight % of at least one comonomer selected from the group of esters and carboxylic acids. The tufted primary backing and the molten polymer adhesive layer are compressed under a moving belt that applies a pressure of at least 1 N/cm2 for a period of at least 5 seconds during which time the polymer adhesive remains in a molten state. The molten polymer adhesive then cooled to a temperature below the melting point of said molten adhesive. A secondary backing may be placed over the molten polymer adhesive on the back of the primary backing.

Abstract translation: 提供了一种用于制备簇绒聚酰胺型纤维毡的方法。 提供了由至少85重量％选自尼龙纤维，羊毛纤维及其共混物的纤维组成的纱线的主要背衬。 熔融聚合物粘合剂设置在簇绒主要背衬的背面上，聚合物粘合剂由至少85重量％的一种或多种乙烯共聚物组成，每个乙烯共聚物各自包含50至95重量％的乙烯和5-50重量％ 的至少一种选自酯和羧酸的共聚单体。 簇绒的主衬里和熔融的聚合物粘合剂层在移动的带上压缩，施加至少1N / cm 2的压力至少5秒的时间，在此期间聚合物粘合剂保持在熔融状态。 然后将熔融聚合物粘合剂冷却至低于所述熔融粘合剂熔点的温度。 辅助背衬可以放置在主衬里背面上的熔融聚合物粘合剂上。

公开(公告)号：US20040077242A1

公开(公告)日：2004-04-22

申请号：US10272197

申请日：2002-10-16

Inventor： Bruce W. Layman

IPC: D03D015/00 ,  D03D025/00 ,  D03D015/08 ,  D03D017/00 ,  B32B005/08 ,  B32B017/02 ,  B32B027/02 ,  B32B005/26 ,  B32B003/02 ,  D04H011/00 ,  D05C017/00 ,  D03D027/00 ,  B32B033/00 ,  B32B027/38 ,  B32B017/10

CPC classification number: D03D15/00 ,  B32B5/26 ,  D06N7/0068 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2201/082 ,  D06N2209/1628 ,  D10B2505/202 ,  Y10T428/23979 ,  Y10T428/23986 ,  Y10T428/23993 ,  Y10T428/31515 ,  Y10T428/31525 ,  Y10T442/3008 ,  Y10T442/322 ,  Y10T442/3252 ,  Y10T442/3293 ,  Y10T442/3309 ,  Y10T442/3317 ,  Y10T442/3358

Abstract: The present invention provides a composite backing suitable for use in the manufacturing of carpeting, particularly tufted synthetic turf carpeting, or any other fabric product where dimensional stability in the presence of thermal or moisture gradients is desirable. The composite backing comprises reinforcement strands integrated into a woven backing fabric. The reinforcement strands may be laid in an open network structure needlepunched into a woven backing or may also be integrated into the woven backing by directly weaving the reinforcement strands into the woven backing as it is being fabricated. A synthetic turf product may be constructed by tufting the composite backing.

Abstract translation: 本发明提供了适用于地毯，特别是簇绒合成草皮地毯的制造的复合背衬，或者其中需要存在热或湿度梯度的尺寸稳定性的任何其它织物产品。 复合背衬包括集成到编织背衬织物中的增强线。 加强股线可以被放置在打开的网状结构中，被刺入编织背衬中，或者也可以通过在增强股线被制造时将增强股线直接编织到编织背衬中而被整合到编织背衬中。 可以通过簇绒复合背衬来构造合成草皮产品。

公开(公告)号：US20040001934A1

公开(公告)日：2004-01-01

申请号：US10183357

申请日：2002-06-28

Applicant: Lear Corporation

Inventor： Dennis C. Young

IPC: B32B033/00 ,  B32B003/02

CPC classification number: D06N7/0071 ,  B29B17/0026 ,  B29K2067/00 ,  B29K2077/00 ,  B29K2105/0005 ,  B29L2031/7322 ,  B32B27/12 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2203/042 ,  D06N2203/061 ,  D06N2205/10 ,  D06N2205/18 ,  D06N2209/025 ,  D06N2211/263 ,  Y02P70/649 ,  Y02W30/62 ,  Y10T428/23979 ,  Y10T428/23986 ,  Y10T428/23993

Abstract: Recyclable carpet products are made by incorporating a reactive compatibilizing agent in the precoat layer which is used to bond a polymeric face fiber layer to a backing polymeric layer where the polymers of the respective layers are otherwise incompatible to make homogeneous recycled blends.

Abstract translation: 可再生地毯产品通过在预涂层中引入反应性相容剂来制备，预涂层用于将聚合物面纤维层粘合到背衬聚合物层，其中各层的聚合物以其它方式不相容以制备均匀的再循环共混物。

公开(公告)号：US06616789B2

公开(公告)日：2003-09-09

申请号：US09986208

申请日：2001-10-22

Applicant: Burton J. Price ,  G. Michael Whitaker ,  Kurt Alan Kniss

Inventor： Burton J. Price ,  G. Michael Whitaker ,  Kurt Alan Kniss

IPC: B29C4320

CPC classification number: B32B27/12 ,  B29C43/203 ,  B32B38/0032 ,  B32B2307/102 ,  B32B2605/003 ,  B60R13/08 ,  B60R13/0815 ,  B60R13/083 ,  D06N7/0065 ,  D06N7/0076 ,  D06N2201/02 ,  D06N2201/0263 ,  D06N2203/042 ,  D06N2203/061 ,  D06N2209/025 ,  D06N2209/12 ,  D06N2213/063 ,  G10K11/16 ,  G10K11/168 ,  Y10T428/23979 ,  Y10T428/23986 ,  Y10T428/23993

Abstract: The present invention provides a sound insulating structure cover panel that compliments the sound attenuation material. The method of manufacturing the panel includes the steps of providing a laminated blank having an interior face which will be observable from the passenger compartment. The side opposite the interior face of the blank has a generally non-permeable polymeric layer adjacent to a primary backing and a secondary backing layer overlying the polymeric layer. In the preferred process, the previously described blank is elevated to a desired temperature and positioned in a closed forming mold such that the perimeter of the blank is retained in a fixed position. The forming mold is closed with a controlled pressure that is sufficient to expand the blank, conform it to the mold and render a panel having a desired permeability.

Abstract translation: 本发明提供了一种声音衰减材料的隔音结构盖板。 制造面板的方法包括提供具有可从乘客舱观察的内表面的层压坯料的步骤。 与坯料的内表面相对的一侧具有与主衬里相邻的通常不可渗透的聚合物层和覆盖聚合物层的第二衬里层。 在优选的方法中，将先前描述的坯料升高到期望的温度并且定位在封闭的成型模具中，使得坯料的周边保持在固定位置。 成形模具以足以扩展坯料的受控压力封闭，使其与模具一致并使具有期望渗透性的板材成型。

公开(公告)号：US06468623B1

公开(公告)日：2002-10-22

申请号：US09499830

申请日：2000-02-08

Applicant: Kenneth B. Higgins

Inventor： Kenneth B. Higgins

IPC: B32B3300

CPC classification number: D06N3/14 ,  D06N7/0068 ,  D06N7/0073 ,  D06N7/0078 ,  D06N7/0081 ,  D06N7/0086 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2203/066 ,  D06N2203/068 ,  D06N2205/06 ,  D06N2205/20 ,  Y10T156/1084 ,  Y10T428/23979 ,  Y10T428/23986 ,  Y10T428/23993

Abstract: An improved cushioned carpet fabric is provided. The cushioned carpet comprises a primary carpet having a primary base and a plurality of pile-forming yarns projecting outwardly from one side. A layer of reinforcement material is bonded to the primary base on the side opposite the pile forming yarns. The reinforcement layer is adjacent to and embedded in, a cushion layer of a polymer such as a polyurethane. There is preferably no additional adhesive between the cushion layer and the layer of reinforcement material since the primary carpet fabric is mated in-situ to the polyurethane-forming composition without preheating the polyurethane-forming composition. An apparatus and process for forming the cushioned carpet fabric of the present invention are also provided.

Abstract translation: 提供改进的缓冲地毯织物。 缓冲地毯包括具有主底座的主地毯和从一侧向外突出的多个绒头成形纱。 一层增强材料在与绒头成形纱线相对的一侧上结合到主底座上。 加强层与诸如聚氨酯的聚合物的缓冲层相邻并嵌入其中。 优选地，在缓冲层和增强材料层之间不存在另外的粘合剂，因为主地毯织物在原位配合到形成聚氨酯的组合物而不预热形成聚氨酯的组合物。 还提供了用于形成本发明的缓冲地毯织物的装置和方法。

公开(公告)号：US06398891B1

公开(公告)日：2002-06-04

申请号：US08458930

申请日：1995-06-02

Applicant: Thomas F. Corbin ,  Otto M. Ilg ,  Robert N. Armstrong

Inventor： Thomas F. Corbin ,  Otto M. Ilg ,  Robert N. Armstrong

IPC: B32B3126

CPC classification number: A47G27/0418 ,  D06N7/0076 ,  D06N2201/0263 ,  D06N2203/065 ,  D06N2205/04 ,  D06N2205/10 ,  D06N2207/123 ,  D06N2209/1628 ,  D06N2213/02 ,  Y10T428/23979 ,  Y10T428/23993 ,  Y10T428/24008 ,  Y10T428/24017

Abstract: A process for manufacturing substantially 100% nylon 6 carpet provides a nylon 6 face yarn to a nylon 6 support means so that the yarn and the support means form a carpet having a face side which is displayed when the carpet is installed and a back that binds the face yarn to the support means wherein said binding is with molten or dissolved nylon 6.

Abstract translation: 用于制造基本上100％尼龙6地毯的方法为尼龙6支撑装置提供尼龙6面纱，使得纱线和支撑装置形成具有在铺设地毯时显示的正面的地毯和粘合 表面纱线到支撑装置，其中所述粘合件具有熔融或溶解的尼龙6。

公开(公告)号：US20020005250A1

公开(公告)日：2002-01-17

申请号：US09852498

申请日：2001-05-10

Inventor： Gary D. Jerdee ,  Brad D. Rodgers ,  Eugene D. Medlock ,  Roger Kolm

IPC: B32B031/08 ,  B32B033/00 ,  D05C017/02 ,  D06C011/00 ,  C08L023/10

CPC classification number: B32B27/12 ,  B32B27/32 ,  D06N7/0076 ,  D06N2201/02 ,  D06N2201/0245 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2201/042 ,  D06N2201/06 ,  D06N2203/026 ,  D06N2203/041 ,  D06N2203/042 ,  D06N2203/061 ,  D06N2203/065 ,  D06N2209/067 ,  D06N2209/165 ,  D06N2209/1678 ,  Y10T428/23914 ,  Y10T428/2395 ,  Y10T428/23979 ,  Y10T428/23986 ,  Y10T428/23993 ,  Y10T428/2848

Abstract: Polymeric carpet and a method of making and recycling such carpet, the carpet having fibers, backing and extruded adhesive all of completely recyclable materials, the recycling being accomplished in one melting step, without a separation step.

Abstract translation: 聚合地毯以及制造和再循环这种地毯的方法，地毯具有纤维，背衬和挤压粘合剂，所有这些都是完全可回收的材料，该再循环是在一个熔化步骤中完成的，而无需分离步骤。