公开(公告)号：US20030152742A1

公开(公告)日：2003-08-14

申请号：US10322750

申请日：2002-12-19

Inventor： Kazufumi Shimizu ,  Shinsuke Sugie

IPC: B32B003/10 ,  B32B005/16 ,  B32B031/00 ,  B32B033/00

CPC classification number: B32B37/1207 ,  B32B5/022 ,  B32B5/26 ,  B32B7/12 ,  B32B2037/1238 ,  B32B2262/0253 ,  B32B2262/0261 ,  B32B2262/0276 ,  B32B2262/0284 ,  B32B2305/20 ,  B32B2307/102 ,  B32B2307/724 ,  B32B2471/02 ,  B32B2605/003 ,  B32B2605/08 ,  B60N3/042 ,  B60N3/048 ,  D06N7/0076 ,  D06N7/0081 ,  D06N2201/02 ,  D06N2201/0245 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2201/042 ,  D06N2201/06 ,  D06N2203/042 ,  D06N2205/10 ,  D06N2209/025 ,  D06N2209/121 ,  D06N2211/263 ,  Y10T428/23979 ,  Y10T442/3707 ,  Y10T442/494 ,  Y10T442/659

Abstract: An upper surface layer 2 and a nonwoven fabric sound absorption layer 3 are integrally secured via an air permeable adhesive resin layer 4 formed by melting thermoplastic resin powder, and the air permeability of the thickness direction of the entire carpet 1 falls within the range of 1 to 50 cm3/cm2nullsecond. This effectively absorbs noise from the upper side entering via a roof, doors and windows as well as noise from the lower side. The carpet can be manufactured by scattering thermoplastic resin powder on an upper surface member, heating the thermoplastic resin powder into melted thermoplastic resin, placing a nonwoven fabric on the upper surface member via the melted thermoplastic resin, and pressing the nonwoven fabric and the upper surface member in a laminated state. It is preferable that powder of particle size of 90 to 10,000 nullm is scattered in the amount of 5 to 500 g/m2.

Abstract translation: 上表面层2和无纺布吸音层3通过熔融热塑性树脂粉末形成的透气性粘合树脂层4一体地固定，整个毯子1的厚度方向的透气度落在1 至50cm 3 / cm 2。 这有效地吸收从上侧通过屋顶，门窗进入的噪音以及来自下侧的噪音。 地毯可以通过将热塑性树脂粉末散布在上表面构件上，将热塑性树脂粉末加热成熔融的热塑性树脂，并通过熔化的热塑性树脂将无纺织物放置在上表面构件上，并将无纺布和上表面 成员处于层压状态。 优选粒径为90〜10000μm的粉末以5〜500g / m 2的量散布。

公开(公告)号：US20030044549A1

公开(公告)日：2003-03-06

申请号：US09681865

申请日：2001-06-19

Inventor： Ian D. Walters

IPC: A41G001/00

CPC classification number: D06N7/0084 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2203/02 ,  D06N2203/022 ,  D06N2203/042 ,  D06N2203/045 ,  D06N2203/047 ,  D06N2203/048 ,  D06N2203/065 ,  D06N2203/068 ,  D06N2205/023 ,  D06N2205/04 ,  D06N2205/20 ,  D06N2209/101 ,  D06N2209/1685 ,  D06N2209/1692 ,  Y10T428/23921 ,  Y10T428/23979 ,  Y10T428/23986

Abstract: The tufted surface covering includes a base formed from particles of a thermosetting polymer compound mixed with a particle binding agent causing a portion of the particles to bind together to form a self supporting web. The base is tufted with a tufting material. Thermosetting vulcanized natural and/or synthetic rubber compounds are employed. The polymer layer is tufted with a tufting material and heated to a temperature of from about 110null C. to about 220null C. at an elevated pressure of up to two tons per square inch, to cause the particles to bind together at elevated temperature and pressure to anchor and seal the tufts in place. Cross-linking agents and polar polymer containing compounds may be employed as particle binding agents. In another aspect of the invention, a second layer of particles of a thermosetting polymer mixed with a particle binding agent may be joined together with the particles of the first layer at elevated temperature and pressure. A series of spaced apertures extends through the first and second layers to enable free draining of the surface covering. The lower surface of the covering includes spaced indentations to reduce the weight of the covering.

Abstract translation: 簇绒表面覆盖物包括由与颗粒粘合剂混合的热固性聚合物化合物的颗粒形成的底部，其使一部分颗粒结合在一起以形成自支撑网。 底座上簇绒着簇绒材料。 采用热固性硫化的天然和/或合成橡胶化合物。 聚合物层用簇绒材料簇绒并在高达2吨/平方英寸的高压下加热至约110℃至约220℃的温度，以使颗粒在高温下结合在一起 并压紧锚定并将簇密封在适当位置。 可以使用交联剂和含极性聚合物的化合物作为颗粒粘合剂。 在本发明的另一方面，与颗粒粘合剂混合的热固性聚合物的第二层颗粒可以在升高的温度和压力下与第一层的颗粒结合在一起。 一系列间隔的孔延伸穿过第一层和第二层，以使表面覆盖层自由排水。 覆盖物的下表面包括间隔开的凹口，以减小覆盖物的重量。

公开(公告)号：US06479125B1

公开(公告)日：2002-11-12

申请号：US09370148

申请日：1999-08-09

Applicant: Donald A. Irwin, Sr.

Inventor： Donald A. Irwin, Sr.

IPC: B32B3300

CPC classification number: B32B5/26 ,  B32B5/022 ,  B32B5/024 ,  B32B5/06 ,  B32B5/18 ,  B32B5/245 ,  B32B7/12 ,  B32B2262/0253 ,  B32B2307/734 ,  B32B2471/02 ,  D05C17/023 ,  D06N7/0068 ,  D06N7/0073 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2201/042 ,  D06N2201/082 ,  D06N2203/042 ,  D06N2203/048 ,  D06N2203/068 ,  D06N2205/04 ,  D06N2205/06 ,  D06N2209/1628 ,  Y10T428/23957 ,  Y10T428/23979 ,  Y10T428/23986

Abstract: A tufted carpet is made by tufting yarn through a primary backing including a first backing layer and a second backing layer. The first backing layer is formed of a woven, non-woven or plastic sheet material, or a composite of a woven or non-woven material and a plastic sheet material. The second backing layer comprises a leno weave, open weave, plastic net or plastic sheet material. The first backing layer and the second backing layer are arranged so that the first backing layer forms a first side of the primary backing and the second backing layer forms an opposite side of the primary backing. The tufts of yarn that are sewn through the primary backing are exposed on the first side of the primary backing for forming face yams, and also form a plurality of back stitches on the opposite side of the primary backing. At least a major portion of the back stitches secure the first backing layer to the second backing layer.

Abstract translation: 簇绒地毯通过将纱线簇绒通过包括第一背衬层和第二背衬层的主背衬而制成。 第一背衬层由编织的，非织造的或塑料的片状材料或织造或非织造材料和塑料片材的复合材料形成。 第二背衬层包括纱罗织物，开口编织物，塑料网或塑料片材料。 第一背衬层和第二背衬层布置成使得第一背衬层形成主背衬的第一侧，并且第二背衬层形成主背衬的相对侧。 通过主衬里缝合的纱线簇在主衬里的第一侧上露出，用于形成面纱，并且还在主背衬的相对侧上形成多个背针。 后缝线的至少大部分将第一背衬层固定到第二背衬层。

公开(公告)号：US20020164448A1

公开(公告)日：2002-11-07

申请号：US09846782

申请日：2001-05-02

Inventor： Robert D. Hutchison

IPC: B32B033/00 ,  B32B005/22 ,  B32B005/12

CPC classification number: B32B5/06 ,  B32B5/024 ,  B32B5/028 ,  B32B5/142 ,  B32B5/22 ,  B32B27/08 ,  B32B27/12 ,  B32B33/00 ,  B32B2255/02 ,  B32B2255/26 ,  B32B2262/101 ,  B32B2307/71 ,  B32B2471/02 ,  D06N7/0068 ,  D06N7/0081 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2201/082 ,  D06N2203/042 ,  D06N2203/045 ,  D06N2203/048 ,  D06N2203/061 ,  D06N2203/065 ,  D06N2209/083 ,  D06N2209/1628 ,  D06N2209/1678 ,  D06N2211/06 ,  Y10T428/23914 ,  Y10T428/23929 ,  Y10T428/23936 ,  Y10T428/23957 ,  Y10T428/23979 ,  Y10T428/24479 ,  Y10T428/24612

Abstract: A floor covering includes a primary backing having yarns tufted through the primary backing forming wear surface portions comprised of the back stitches of the tufted yarns in conjunction with non-tufted areas of the primary backing, also forming exposed wear surfaces. Both exposed wear surfaces portions form an aesthetic design pattern whereby a low, dense broadloom or modular carpet is provided at reduced materials and costs. Preferably, the primary backing is comprised of a woven polypropylene and a secondary backing is provided with the cut or loop yarns on the back side of the primary backing being fixed in place by a resin. A secondary backing formed of a composition of EVA, calcium carbonate and resin, overlaid by a woven scrim, is provided. The secondary backing may be formed of a needle-bonded synthetic fiber. Additionally, the primary backing may be formed of a non-woven material such as nylon and polyester.

Abstract translation: 地板覆盖物包括主衬里，其具有通过主衬里缠绕的纱线，其形​​成由簇绒纱线的后针迹组合的磨损表面部分以及主衬里的非簇状区域，还形成暴露的磨损表面。 两个暴露的磨损表面部分形成美学设计图案，由此以减少的材料和成本提供低密度宽幅织物或模块化地毯。 优选地，主衬里由编织聚丙烯组成，并且第二背衬设置有在主衬里的背侧上的切割或环形纱线通过树脂固定就位。 提供由EVA，碳酸钙和树脂的组合物形成的辅助衬垫，其由编织的稀松布覆盖。 辅助背衬可以由针状合成纤维形成。 此外，主衬里可以由诸如尼龙和聚酯之类的无纺材料形成。

公开(公告)号：US06475592B1

公开(公告)日：2002-11-05

申请号：US09405502

申请日：1999-09-23

Applicant: Donald A. Irwin

Inventor： Donald A. Irwin

IPC: B32B3300

CPC classification number: B32B5/26 ,  B32B5/022 ,  B32B5/024 ,  B32B27/08 ,  B32B27/12 ,  B32B27/32 ,  B32B27/34 ,  B32B2262/0253 ,  B32B2262/0261 ,  B32B2262/0276 ,  B32B2262/101 ,  B32B2323/04 ,  B32B2323/10 ,  B32B2377/00 ,  B32B2471/02 ,  D05C17/023 ,  D06N7/0068 ,  D06N7/0076 ,  D06N7/0081 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2201/042 ,  D06N2201/082 ,  D06N2201/12 ,  D06N2203/041 ,  D06N2203/042 ,  D06N2205/10 ,  D06N2209/128 ,  D06N2209/1628 ,  Y10T428/23979 ,  Y10T428/23986

Abstract: A tufted carpet is made by tufting yarn through a primary backing of at least two layers, including a first backing layer and a second backing layer. The first backing layer is formed of a woven material, a non-woven material, or a composite of a woven or non-woven material and a plastic sheet material. The second backing layer is formed of a woven material of ribbons of polypropylene, polyethylene or combinations of polypropylene and polyethylene, a woven fiber glass material, a leno weave material, an open weave material, a plastic net or a plastic sheet material. A plurality of tufts of yarn that are sewn through the primary backing are exposed on one side of the primary backing for forming face yarns, and also form a plurality of back stitches on the opposite side of the primary backing. At least a major portion of the back stitches secure each layer of the primary backing to each other layer.

Abstract translation: 簇绒地毯通过簇绒纱线通过至少两层的主背衬制成，包括第一背衬层和第二背衬层。 第一背衬层由织造材料，无纺材料或织造或非织造材料和塑料片材的复合材料形成。 第二背衬层由聚丙烯，聚乙烯或聚丙烯和聚乙烯的组合的编织材料，编织玻璃纤维材料，纱罗织造材料，开放织造材料，塑料网或塑料片材料的织造材料形成。 通过主衬里缝合的多根纱线簇在主衬里的一侧上露出，用于形成面纱，并且还在主背衬的相对侧上形成多个背针。 后缝线的至少主要部分将主衬里的每层固定到每个其他层。

公开(公告)号：US06468622B1

公开(公告)日：2002-10-22

申请号：US08732322

申请日：1997-05-06

Applicant: John S. Combs ,  Michael McHargue

Inventor： John S. Combs ,  Michael McHargue

IPC: A47L2322

CPC classification number: D02G3/28 ,  A47L23/266 ,  B32B25/10 ,  D02G3/445 ,  D05C17/026 ,  D06N7/0065 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2203/02 ,  D06N2205/20 ,  Y10T428/23957 ,  Y10T428/23979 ,  Y10T428/23993

Abstract: An improved, washable track control mat made of varied denier fibers and method of making the same. The mat is made by first making yarn made of fine and coarse denier fibers. The fibers are twisted together. More than one yarn may be twisted together. The yarn or yarns may be heat treated. The yarn or yarns are then fed into a tufting machine where tufts of varied denier fibers are held within a substrate. The tufts are bonded to the substrate by a backing, preferably rubber.

Abstract translation: 一种改进的，可洗涤的轨道控制垫，由不同的旦数纤维制成，并制成相同的方法。 该垫通过首先制造由精细和粗旦尼尔纤维制成的纱线制成。 纤维被扭曲在一起。 一根以上的纱线可能会扭曲在一起。 纱线或纱线可以进行热处理。 然后将纱线或纱线进料到簇绒机器中，其中不同旦数纤维的簇被保持在基底内。 毛簇通过背衬，优选橡胶结合到基底上。

公开(公告)号：US20020104576A1

公开(公告)日：2002-08-08

申请号：US09944066

申请日：2001-08-30

Inventor： Charles A. Howland

IPC: D03D015/00

CPC classification number: B60C9/0042 ,  A41D19/01505 ,  A41D31/245 ,  B32B5/26 ,  B32B27/12 ,  B60C1/0016 ,  B60C9/18 ,  B60C9/1821 ,  B60C19/12 ,  D02G3/442 ,  D06N3/0002 ,  D06N3/042 ,  D06N3/06 ,  D06N3/14 ,  D06N2201/02 ,  D06N2201/0245 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2201/042 ,  D06N2209/123 ,  D06N2209/128 ,  D06N2209/142 ,  D06N2211/10 ,  Y10T442/3065

Abstract: A variety of embodiments of layered and laminated fabric systems, each, preferably, including a puncture-resistant layer are disclosed. The puncture-resistant layer(s) of the layered systems can, in some embodiments, comprise or consist essentially of high tenacity fibers having a tensile breaking strength of at least about 10 g/Denier. The puncture-resistant layer(s) can be combined with one or more additional layers providing one or more desirable attributes of an article of apparel for use in, for example, rugged outerwear (e.g., dyeability, printability, soft hand, breatheability, abrasion resistance, etc.). The puncture-resistant layers can comprise fabrics or non fabrics and, when comprising a fabric, can comprise a woven or non-woven fabric (e.g., felts and knitted fabrics). In some embodiments, puncture-resistant layers of the multi-layer constructions and systems can comprise intimate blend fabrics comprising two or more different fiber types and/or high cover factor, small fill yarn fabrics or, in other embodiments, can comprise one or more conventionally constructed puncture-resistant layer(s).

Abstract translation: 公开了层叠和层压织物系统的各种实施例，每个优选地包括抗穿刺层。 在一些实施方案中，层状体系的抗穿刺层可以包含基本上由拉伸断裂强度为至少约10g /旦尼尔的高强度纤维构成或组成。 抗穿刺层可以与一个或多个另外的层组合，提供用于例如坚固的外衣（例如，可染性，可印性，柔软的手，呼吸能力，磨损性）的服装制品的一个或多个所需属性 电阻等）。 抗穿刺层可以包括织物或非织物，并且当包括织物时，可以包括织造或非织造织物（例如毡和针织物）。 在一些实施方案中，多层结构和系统的抗穿刺层可以包括包含两种或更多种不同纤维类型和/或高覆盖因子，小填充纱线织物的紧密混合织物，或者在其它实施方案中可包含一个或多个 传统构造的抗穿刺层。

公开(公告)号：US06403857B1

公开(公告)日：2002-06-11

申请号：US09211935

申请日：1998-12-15

Applicant: James R. Gross ,  Samuel C. Baer ,  Steve Leptick ,  John P. Erspamer

Inventor： James R. Gross ,  Samuel C. Baer ,  Steve Leptick ,  John P. Erspamer

IPC: A61F1315

CPC classification number: A61F13/534 ,  A61F2013/530547 ,  B32B5/22 ,  B32B5/28 ,  D04H1/407 ,  D04H1/64 ,  D06N3/0034 ,  D06N3/0036 ,  D06N3/0038 ,  D06N7/0055 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2201/042 ,  D06N2205/023 ,  D06N2205/10 ,  D06N2211/24

Abstract: A discrete superabsorbent layer is adhered to the lower surface of a fibrous absorbent structure using a water-based polymeric binder is disclosed. The advantages are that a superabsorbent roll good can be prepared for later conversion into disposable absorbent products. The use of the water-based polymeric binder prevents particles of superabsorbent from becoming dislodged from the structure during handling and processing.

Abstract translation: 公开了使用水基聚合物粘合剂将离散的超吸收层粘附到纤维吸收结构的下表面。 优点是可以制备超吸收辊良好以便稍后转化成一次性吸收产品。 使用水性聚合物粘合剂防止超吸收剂颗粒在处理和加工过程中从结构上脱落。

公开(公告)号：US20020006495A1

公开(公告)日：2002-01-17

申请号：US09074881

申请日：1998-05-08

Inventor： YASHAVANT VINAYAK VINOD

IPC: B32B003/02 ,  B32B033/00 ,  D05C017/00

CPC classification number: B32B27/12 ,  A47G27/0243 ,  A47G27/0437 ,  B32B2471/00 ,  D06N7/0065 ,  D06N7/0073 ,  D06N7/0076 ,  D06N7/0086 ,  D06N2201/02 ,  D06N2201/0245 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2201/042 ,  D06N2201/045 ,  D06N2201/06 ,  D06N2203/041 ,  D06N2205/06 ,  D06N2209/0807 ,  D06N2211/066 ,  D06N2211/12 ,  D06N2213/068 ,  Y10T428/23914 ,  Y10T428/23936 ,  Y10T428/23957 ,  Y10T428/23964 ,  Y10T428/23971

Abstract: A floor covering article comprises a decorative fabric layer, pile yarns forming a decorative pile surface projecting from and partially covering the upper surface of the decorative fabric layer, and means for securing the pile yarns to the decorative fabric layer. The decorative pile surface covers between about 5% to about 95% of the upper surface of the decorative fabric layer so that the decorative fabric is clearly visible when the floor covering article is in planar orientation. The overall effect of the floor covering article, including the decorative fabric and the decorative pile surface, is decorative.

Abstract translation: 地板覆盖物包括装饰织物层，形成从装饰性织物层的上表面突出并部分覆盖装饰性织物层的装饰性绒头表面的绒头纱，以及将绒毛纱线固定到装饰性织物层的装置。 装饰性绒面表面覆盖装饰织物层的上表面的约5％至约95％之间，使得当地板覆盖制品处于平面取向时，装饰性织物是清晰可见的。 包括装饰布和装饰性绒面在内的地板覆盖物的整体效果是装饰性的。

公开(公告)号：US06207599B1

公开(公告)日：2001-03-27

申请号：US09141025

申请日：1998-08-27

Applicant: Peter Thomas Coolen ,  Samuel T. Johnson, III

Inventor： Peter Thomas Coolen ,  Samuel T. Johnson, III

IPC: B32B302

CPC classification number: B32B5/26 ,  B32B2262/02 ,  B32B2471/02 ,  D06N7/0068 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/10 ,  D06N2203/065 ,  Y10T428/23979 ,  Y10T442/3496 ,  Y10T442/352 ,  Y10T442/3594 ,  Y10T442/3602 ,  Y10T442/3667 ,  Y10T442/3764 ,  Y10T442/378

Abstract: A nonwoven primary carpet backing includes thermoplastic polymer filaments or fibers bonded by means of a binder polymer. The backing includes at least a distinguishable thermoplastic woven layer, a distinguishable thermoplastic continuous layer, or a distinguishable nonwoven layer including filaments or fibers bonded by means of a binder polymer, which layer reduces the delamination strength of the backing, measured in accordance with DIN 54310, by at least 30% and preferably by at least 50%, with respect to the same backing without the distinguishable layer. Although the breaking strength of the untufted backing according to the invention is lower than that of untufted backings not including the distinguishable layer, the tufted backing according to the invention actually has a higher breaking strength and elongation than tufted backings not including the distinguishable layer.

Abstract translation: 非织造初级地毯背衬包括通过粘合剂聚合物粘合的热塑性聚合物长丝或纤维。 背衬包括至少可区别的热塑性编织层，可区分的热塑性连续层或包含通过粘合剂聚合物粘合的长丝或纤维的可区分的非织造层，该层降低了背衬的分层强度，其根据DIN 54310测量 ，相对于没有可区分层的相同背衬，至少30％，优选至少50％。 虽然根据本发明的未脱毛背衬的断裂强度低于不包括可区分层的未起绒背衬的断裂强度，但是根据本发明的簇绒背衬实际上具有比不包括可区分层的簇绒背衬更高的断裂强度和伸长率。