Abstract:
The present invention provides a water spot cooling device of a bottom mold for wheel hub casting, a method for cooling a bottom mold by using the device, and a method for manufacturing the device. The device and the method of the present invention have the advantages that multi-path spot cooling required by spoke cooling is integrated into one device; the influence of backwater on the mold is eliminated and stable production is benefited; the effluent water from the multi-path spot cooling is gathered to one backwater opening through a backwater crossing and a backwater annular passage, thereby simplifying a backwater device and making the pipeline connection of the device simpler; and there is no special part in the whole device so that the machining cost is reduced and the maintenance is more convenient.
Abstract:
The present invention provides an integrated mold for casting of wheels. The integrated mold has an upper mold, integrated side molds and a lower mold, wherein the number of the integrated side molds is four in the circumferential direction of the wheel mold. Thermal deformation circular arc compensation surfaces are formed by processing on an upper and lower one-fourth circular arc part of each integrated side mold, and compensation surfaces are formed by processing on key parts of 45-degree matching surfaces of the adjacent integrated side molds. The integrated side molds can effectively solve the problems such as imprecise matching of the matching surfaces, parting-line flashes of the matching surfaces and adhesion of aluminum caused by thermal deformation of the integrated side molds.
Abstract:
The present invention provides a method for color register spraying of a hub, which includes machining and turning for glossy finish after spraying a black paint on the surface of a hub, and then spraying a color transparent paint onto the hub. The method provided by the invention achieves a spraying-based color register effect through spraying of the color transparent paint, which greatly improves the production efficiency and is available for batch production.
Abstract:
The present invention provides a device for measuring air tightness of an aluminum alloy hub or a tyre and a method for measuring the air tightness of the aluminum alloy hub or the tyre by using the device. The device includes a pressure measurement device mounted into a hub or tyre to be measured, an inflation device in gas connection with an inside of a tyre of a wheel to be measured, and a data acquiring and processing device; wherein the inflation device includes a flow measurement component.
Abstract:
A device for removing a valve hole sealing substitute from a hub includes an industrial camera, a removal manipulator, a rotary encoder, a rotary spindle, a processor, a frame and a console, wherein the console is installed on the frame, the console is connected to a production line by a roller bed, a color identification camera and the industrial camera are respectively installed on the frame and aligned with the console, the rotary spindle is installed below the console and configured to drive the hub above the console to rotate, and the removal manipulator is arranged above the console. The device and method solve the problem of relying on personnel to remove the valve hole sealing substitute, improve the labor productivity, and improve the automation of the hub production process.
Abstract:
A low-pressure mold for improving performance of spokes of an aluminum wheel. The mold is characterized in that cooling air holes in a bottom mold are moved for 10 mm outwards; heat-insulation grooves are formed in positions, 5 mm from the cooling air holes, of a back cavity of the bottom mold, and are 8 mm from the surface of a cavity; and the width of each heat-insulation groove is set to 8 mm. A circumference arrangement range of the heat-insulation grooves needs to be larger than the widths of the spokes, and the number of the heat-insulation grooves is defined by the number of the spokes. Heat-preservation asbestos is arranged in each heat-insulation groove, thereby further strengthening heat-insulation and heat preservation functions. One air hole is added based on the prior art, thereby increasing the cooling area and improving the cooling intensity.
Abstract:
The present invention provides a machining method of a valve hole and the valve hole machined with the method, wherein the method includes the following steps: (1) performing drilling machining for a valve hole by adopting a valve hole drill bit to achieve a predetermined machining dimension; (2) performing fine machining by adopting a reamer to allow the diameter of the valve hole to reach a stable dimensional state and removing impurities and aluminum scraps on the surface of the valve hole, thereby meeting the requirement of final fine grinding extrusion machining for a blank; and (3) performing final precision machining by adopting a grinding extrusion tool. A technical solution of the present invention can improve the machining precision and strength for the valve hole, prevent the generation of hot cracks and improve the anti-fatigue strength of the valve hole by more than 20%.
Abstract:
The invention provides a split-type mold for wheel casting, the mold having an upper die, a split-type water-cooling side die and a lower die, and the split-type water-cooling side die is divided into four pieces along a circumferential direction of the wheel mold. A thermal deformation arc compensation surface is machined on ¼ arc portion of each split-type water-cooling lower side die, and a compensation surface is machined on key portions of 45-degree matching surfaces of adjacent split-type water-cooling upper side dies. The side die can effectively solve the problems such as untight matching between the matching surfaces, flashes of the matching surfaces and aluminum sticking and the like due to the thermal deformation and non-homogeneous expansion and shrinkage of the two portions of the split-type water-cooling side die.
Abstract:
The present invention relates to a fixture for station-transferring wheel printing, which is composed of stands, servo motors, rotating plates, slide sleeves, air cylinders and the like. When in use, the fixture provided by the present invention can meet the requirement for quickly printing a pattern on a fixed window of a wheel and improve the production efficiency effectively, and meanwhile has the characteristics of simple mechanism, high automation degree, advanced technology, safe and stable performance.
Abstract:
The present invention provides a take out device of the wheel die casting machine, consisting of a guide sleeve, a guide post, a cylinder, a motor, a fixture and a bearing seat, etc. When in use, the take out device provided by the present invention can stably receive the wheels produced by die-casting and then remove the four joint flashes, so that the problems that the wheel directly drops onto a tray to cause knock damage on the facade and the flashes become hard and are difficult to be removed after the wheel is cooled by dipping in water are solved, and meanwhile, the take out device has the advantages of simple structure, low manufacturing cost and safe and stable performance.