Abstract:
Selective catalytic reduction filter (SCRF) devices and systems incorporating the same are provided. Systems can include an exhaust gas source, an exhaust gas conduit capable of receiving an exhaust gas stream from the exhaust gas source, and an SCRF device in fluid communication therewith. The SCRF device can include a filter, a selective catalytic reduction (SCR) catalyst disposed on at least portion of the filter, and a soot oxidizing catalyst (SOC) material disposed on at least a portion of one or more of the filter and the SCR catalyst. The SOC material can include one or more transition metal oxides, excluding platinum group metals. The SOC material can include one or more of a titanium oxide, an iron oxide, a tungsten oxide, a cerium oxide, and acidic zirconia. The SOC material can be in amorphous form. The SOC material can be biased towards to the upstream side of the filter.
Abstract:
An exhaust gas treatment device includes a housing having a wall. The wall of the housing defines an interior chamber. A substrate is supported by the housing within the interior chamber of the housing. The substrate extends along a longitudinal axis. The substrate includes a flow through structure that allows the flow of exhaust gas to flow through the substrate. The substrate includes a catalytic composition disposed thereon for reacting with the flow of exhaust gas. The substrate includes a cavity, extending along a cavity axis, which is transverse to the longitudinal axis of the substrate. A sensor is attached to the housing. The sensor includes a probe that at least partially extends into the cavity of the substrate, for sensing a gaseous component in the flow of exhaust gas. The cavity mixes the flow of exhaust gas and directs the exhaust gas toward the probe of the sensor.
Abstract:
A SCR device includes a substrate having a first portion, and a second portion disposed downstream of the first portion. The first portion of the substrate includes a volume that is between 15% and 25% of a total volume of the substrate. A first selective catalytic reduction compound is disposed on the first portion of the substrate, and includes an iron zeolite (Fe-Zeolite) compound. A second selective catalytic reduction compound is disposed on the second portion of the substrate, and includes a copper (Cu) SAPO-34 compound. The copper SAPO-34 compound includes a catalyst density of less than 2.74 mg copper per cubic centimeter of copper SAPO-34 compound. The copper SAPO-34 compound is applied onto the second portion of the substrate at a compound density of less than 110 g of copper SAPO-34 compound per liter of volume of the second portion of the substrate.
Abstract:
A mixer includes a plurality of blades extending along a longitudinal axis. The blades are arranged in a single row, and are axially spaced from each other along a transverse axis. Each of the blades defines a window. Each of the blades includes an upstream portion, and a downstream portion. Each of the blades includes a bend at the window that forms an interior blade angle between its respective upstream portion and its respective downstream portion. The single row of the blades is arranged to include a first group of blades and a second group of blades. The interior blade angle of each of the blades in the first group faces in a first axial direction along the transverse axis. The interior blade angle of each of the blades in the second group faces in a second axial direction along the transverse axis.
Abstract:
A method for diagnosing an Oxidation Catalyst (OC) device of an exhaust gas treatment system is provided. The method monitors a differential temperature across the OC device. The method determines whether the differential temperature reveals a temperature spike. The method determines that the OC device operates properly in response to determining that the differential temperature reveals a temperature spike.
Abstract:
An exhaust gas treatment system to treat exhaust gas includes a particulate filter, a second temperature sensor and a control module. The particulate filter includes a PF substrate configured to trap particulate matter contained in the exhaust gas. The second temperature sensor is configured to output an outlet temperature signal indicating an outlet temperature at the outlet of the particulate filter. The control module is in electrical communication with the second temperature sensor to receive the outlet temperature signal. The control module determines a maximum substrate temperature of the PF substrate based on the outlet temperature. The control module is further configured to determine whether the particulate filter includes an active washcoat disposed thereon based on the maximum substrate temperature.
Abstract:
A mixer for an exhaust gas treatment system includes a support body that defines a mixing chamber. A plurality of first blades is arranged in a row, and is disposed along a transverse axis. Each of the first blades extends from an upstream edge, toward a first lateral edge surface of the mixing chamber, to a downstream edge, at a first row angle relative to the transverse axis. A plurality of second blades is arranged in a row, and is disposed along the transverse axis. Each of the second blades extends from an upstream edge, toward a second lateral edge surface of the mixing chamber, to a downstream edge, at a second row angle relative to the transverse axis. The first row angle is less than the second row angle. The row of the first blades is axially spaced from the row of the second blades.
Abstract:
A mixer for an exhaust gas treatment system includes a support body that defines a mixing chamber. A plurality of first blades is arranged in a row, and is disposed along a transverse axis. Each of the first blades extends from an upstream edge, toward a first lateral edge surface of the mixing chamber, to a downstream edge, at a first row angle relative to the transverse axis. A plurality of second blades is arranged in a row, and is disposed along the transverse axis. Each of the second blades extends from an upstream edge, toward a second lateral edge surface of the mixing chamber, to a downstream edge, at a second row angle relative to the transverse axis. The first row angle is less than the second row angle. The row of the first blades is axially spaced from the row of the second blades.
Abstract:
Internal combustion engine (ICE) exhaust gas treatment systems include the ICE having one or more cylinders configured to receive a mixture of air and fuel defined by an air to fuel ratio (AFR) for combustion therein, a control module configured to control the AFR, a diesel oxidation catalyst (DOC) configured to receive exhaust gas generated by the ICE and oxidize NOx species within the exhaust gas, and a selective catalytic reduction device (SCR) configured to receive exhaust gas from the DOC. Methods for operating and diagnosing such systems include determining, via the control module, a baseline value of a SCR performance parameter which is unsuitable, changing, via the control module, the AFR to change the DOC outlet NO2:NOx ratio, subsequently assessing a second value of the SCR performance parameter, and implementing a control action based on the second value of the SCR performance parameter.
Abstract:
Methods for monitoring and/or regenerating a selective catalytic reduction particulate filter (SCRF) are provided. The SCRF comprises a porous filter substrate and a catalytic composition capable of reducing NOx applied thereto. Methods include determining a SCRF pressure differential (dP) and determining the SCRF soot loading using a 1st SCRF dP map if the SCRF has not been degreened, or a 2nd SCRF dP map if the SCRF has been degreened. The SCRF has been degreened if one or more of a degreening cumulative time and temperature threshold has been achieved and a filter regeneration count threshold has been achieved. The 1st and 2nd SCRF dP maps correlate SCRF dP and one or more of SCRF temperature, exhaust mass flow, and exhaust volumetric flow to a SCRF soot loading. The method can optionally further include initiating a filter regeneration if the determined SCRF soot loading is above a soot loading threshold.